2008-2-21 semi-blank - factory - profile - (2) - 图文

FACTORY PROFILE 工厂资料 Supplier Name供应商名称 Supplier address地址 Telephone number电话 Fax number传真 E-mail address电邮 SHAOYU KNITTING CO.,LTD JINJIANG FUJIAN 8-9# INDUSTRIAL ROAD ., SIJING CHENDAI JINJIANG FUJIAN CN. 0086-(0)595-85192255 0086-(0)595-85183513 Michele @ vip.sina.com SHAOYU KNITTING CO., LTD. JINJIANG,FUJIAN NO.8-9 INDUSTRIAL RD, SIJING,CHENDAI,JINJIANG,FUJIAN,CHINA 0595 85192255 85180321 0595 85183513 MR WU YU ZHOU KNITTING / WOVEN USA-WALLMARET/ EUROPE/ ITALY…. 400,000PCS 200 DOZ / STYLE 50DAYS 1500 PEOPLE 1990-2005(15ys) 5 Factory name工厂名称 Factory address工厂地址 Telephone number电话 Fax number传真 Management管理者 Product types生产类型 Main customers 主要客户 Monthly capacity月产量 Minimum order quantity最小定单量 Lead time生产时间 Number of employees员工数 Number of years established成立年数 Number of sub-contractors used 合作工厂数 HEALTH AND SAFETY

健康与安全 YES Y Working environment;工作环境 Cleanliness清洁 Temperature温度 Y Lighting照明 Y Ventilation通风 Y Y Are the hygiene facilities adequate? (1:25 ratio min) 卫生设施足够？ Are the facilities clean with running water and soap avail? Y 设备是否用活水和肥皂清洗？ Y Is there a formal Health and Safety policy? 是否有健康和安全政策？ Y Are Fire Inspection Certificates available? 是否有火的检测证明？ Are fire extinguishers in factories and dormitories? Y 工厂和宿舍是否有灭火器？ Is there any evidence of checking / testing fire extinguishers? Y NO ? ? ? ? ?

是否有检测/测试灭火器的记录 Is there a fire alarm and drill procedure? 火警和操练培训？ Are fire exits accurately identified? 紧急出口是否正确标示？ Are exits unblocked, easily accessible and unlocked? 出口有无上锁？是否容易找到并开启？ Are the factory and dormitory aisles and exits clear and unblocked? 工厂及宿舍的走廊和出口是否清洁未上锁？ Do the exits lead to a safe place outside the building? 出口是否通向房子外的安全地方？ Does the factory comply with National law for min age of workers? 工厂工人年龄是否符合国家法律规定？ Does the factory employ any workers under the age of 15 years? 工厂是否雇佣小于15岁的工人？ Are employment records kept of this nature? 是否用雇佣记录？ Outline the working hours of the factory and breaks 大致说一下工作时间和休息时间的安排？ Y Y Y Y Y Y 8:00-12:00 13:30-17:30 Y N 18:30-20:00 ? ? ? Y Are time cards available for inspection? 是否有记时卡作为检查？ Is there any evidence of deduction from employee wages? 是否有克扣工人工资的现象？ Are manufacture areas kept free of food and drink? YY 生产区域是否保持无食品和饮料进入？ Is there a policy prohibiting smoking in the manufacture areas? Y 是否规定厂区不得吸烟？ Are hazardous / dangerous substances safely handled and stored? Y 危险物品是否安全处理和保存？ Is protective clothing supplied in all relevant areas? 所有相关作业区是否有防护衣？ Y Are machines guarded adequately? 机器是否充分保护？ Is there an accident record book? 是否有事故记录薄？ Is first aid available and adequately stocked? Y 是否有急救措施？并充分准备？ Is there a pest control policy in place? 有害物品是否有正确的控制措施 Y ? Please supply photocopy of document as supporting evidence 请提供这些证明的影印文件

? Please supply photograph as supporting evidence Additional comments 附加评语： METAL CONTROL POLICY

金属控制政策

N ? N N ? ? ? ?

YES NO Is there a full metal control policy in operation? Y ? 操作中是否有完全的金属控制政策？ Does the policy cover scissors/ snips and knives etc? Y 该政策是否含盖了剪刀/线剪和刀具等？ Is there a full broken needle policy in operation? YY ? 生产中是否有完全的断针测试政策？ Y Are there records of broken needles kept?是否有断针测试记录？ ? Y ? Is a metal detector used? 是否有金属测试机？ Please state make/ model and year of purchase for metal detector. 请 阐明所购金属测试机的年份、型号和使用情况？ Y Is a current service certificate available? 是否具有效的服务证书？ ? Are daily calibration records kept? 是否有每日的校准记录？ ? To what sensitivity is the machine calibrated to? 校准到什么敏感度 Are contamination records kept? 是否有污染记录？ ? ? Please supply photocopy of document as supporting evidence ? Please supply photograph as supporting evidence 请提供证明文件的影印文件 Additional comments 附加评语： IN-LINE PROCESSES 生产过程 YES NO ? FABRIC AREA 布料区 Y ? Is fabric kept on pallets? 布料是否保存在货盘上？ Y Is the fabric covered? 布料是否盖好？ Is current and stock fabric clearly segregated Y ? 现用布料和库存布料是否明显分离开？ Is fabric checked against approved lab dip? Are records kept? Y ? 布料是否做确认的布办做检查？是否有记录？ Please state level of checking – i.e. how many rolls are checked Y 请说明检查级别----也就是检查了几卷布？ Y ? Is there a lightbox available? (In working order) 是否有灯箱 Please state the bulbs available/ used 陈述所用的灯泡 Is fabric checked for weight? Are records kept? Y ? 布料测重？记录？ Is fabric inspected, with use of machinery? ? 布料用机器检测？ Make/model 生产/型号 What is the sampling plan? 抽样检测方法是？ What are the acceptable fault levels? 可接受缺陷级别？ AQL level 1.5 and 4 AQL级别1.5和4 How are inspected and non-inspected goods separated? 检测过和未检测的货品是怎么样分离开的？ Marked as inspected 检测记号？ ? ? CUTTING AREA 裁剪区 Is fabric laid manually or automatically? 布料用手还是机器铺放 Are rolls separated within the lay? 每层内布料是否分离开？ Are pins used in the cutting area? 裁剪区是否用插针？ How is the lay marker attached to the fabric?铺放者如何固定布料 Is a full metal control policy in place in the cutting area? 裁剪区是否有完全金属控制政策？ Are chain mail gloves available for cutters? 刀具是否有保护套？ Additional comments 附加评语 SEWING AREA 车缝区 Is a needle control policy in place and used correctly? 是否有适当的金属控制政策并正确执行？ Are button attachment machines chain or lockstitch? 钉钮机为锁链式还是双线连锁式？ Is sealed sample available for all operators to view? 是否有确认办给操作者参照？ Please outline the system used for ensuring size and rolls stay together throughout the line 怎样确保整个生产中每个尺码布片配合正确？ Proceed solid style/solid colour/solid size at same time OR Proceed by divisional section 同时车固定款/固定颜色/固定尺码还是分区来车？ Please outline the system to ensure the correct labels and accessories are distributed during production 生产过程中怎样确保唛头和附件车位正确？ Fully control by input/output with computerization 进/出控制自动化 Overlocking – Is there any evidence of out of tolerance gints? (0.5cm max) 锁线公差证明（最大0.5厘米） How many production lines are available? 现有几条生产线 Are inspections carried out in line? 线上是否有检测？ Y Y Y Y ? ? ? ? ? ? ? ? ? Y 50 Y ? Please outline the sampling plan for these inspections Y 列出此检测的抽样检测方法。 Is there any documentation of in-line checks?线上检测记录？ Y Please state how the faults are separated: Passed/ rejected/ repairable garments. 次品如何分离：通过/拒收/可修改？ Grouped together, separated and taken back to the responsible operator for repair. 集合、分离并返回给相关车工修改 Are repairs given back to the responsible operator?是否返工 Y Do repairs follow the same line of inspection again?仍检测？ Y ? Please supply photocopy of document as supporting evidence ? Please supply photograph as supporting evidence 请提供证明文件的影印文件 Additional comments 附加评语 ? ? YES NO ? PRESSING AREA 熨烫区 Y Are fusing presses used? 是否熨烫？ How is the fusing press calibrated and interlining qualities Y ? chosen? 怎样校准熨烫效果？使用合格朴布？ Temperature strips used and advice from Vilene if fusing necessary Is in-line pressing carried out (eg collar, plackets etc)? Y 线上是否熨烫（如领，袋口等）？ Are measurement checks carried out following pressing? Y ? 熨烫中是否做尺寸检查？ Are adequate checks carried out during pressing to ensure no Y over pressing / glazing occurs? 熨烫中是否做足够的检测确保过度熨烫/出现起镜现象？ YES NO ? PACKING AREA 包装区 Is a fully packaged garment available for the operators? 是否有完全包装？ Please specify how labels/ hangers etc are allocated Y ? 详细说明怎样分派唛头/衣架等 Separate team to put all accessories onto the bag by size/style and are allocated to the packing table where only allow to pack solid size /style at a time. Is there any adequate system for accessory distribution? Y 是否有足够的附件分派系统？ Is there an adequate system to ensure export cartons are not Y mixed sizes? 是否有足够的系统来确保出口箱中不混码 YES NO ? INSPECTION AREA 检测区 Please specify level of final inspection 最终检测标准？ ? AQL Level 1.5 and 4 AQL1.5级和4级 Are fault classifications outlined to inspectors? Y ? 是否有不合格产品标准列出方便检测？ Is an approved sample available to inspectors? Y ? 是否有合格产品的样办做检测参考？ Y Does this include label information? 是否包含唛头检测？ Y Are records kept of goods inspected? 检测记录？ ? Please specify how rejected goods are segregated and identified Y to ensure no mix ups. 详细说明怎样把拒收产品分离开并确保不和别的混合在一起。 They are placed in a separate container clearly marked. 分离放置在箱里并标记 Are measurements checked? 尺寸检测？ ? Sample quantity of mmt checks; 5% 样品质量检测：5% ? Please supply photocopy of document as supporting evidence ? Please supply photograph as supporting evidence请提供证明文件的影印文件 Additional comments 附加评语 Baystream have set up a QC training manual, the course is conducted by Far East Technical Manager and those that attend receive a certificate and it is noted in their training records

AQL Level 1.5 and 4 AQL1.5级和4级 Are fault classifications outlined to inspectors? Y ? 是否有不合格产品标准列出方便检测？ Is an approved sample available to inspectors? Y ? 是否有合格产品的样办做检测参考？ Y Does this include label information? 是否包含唛头检测？ Y Are records kept of goods inspected? 检测记录？ ? Please specify how rejected goods are segregated and identified Y to ensure no mix ups. 详细说明怎样把拒收产品分离开并确保不和别的混合在一起。 They are placed in a separate container clearly marked. 分离放置在箱里并标记 Are measurements checked? 尺寸检测？ ? Sample quantity of mmt checks; 5% 样品质量检测：5% ? Please supply photocopy of document as supporting evidence ? Please supply photograph as supporting evidence请提供证明文件的影印文件 Additional comments 附加评语 Baystream have set up a QC training manual, the course is conducted by Far East Technical Manager and those that attend receive a certificate and it is noted in their training records

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