锂离子电池技术英文词句
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锂离子电池技术英文词句
2.3 assembly line process(5/15)流水线工艺
film loading-vacuum on-film folding-sliding jig backward-top cutting-sliding jig forward- vacuum off-film unloading
放上包装膜—抽真空—包装膜折叠-分切夹心的后端-剪掉顶部-分切夹心的前段-释放真空-拿下包装膜 station 岗位 two station 两个岗位 foldding 折叠 guide type 指导方式 top cutting 顶部剪切 knife 刀片 2.3 assembly line process(6/15)流水线工艺
j/r loading-wacuum on-j/r jig backward-bottom former up-upper former down- 放极组-抽真空-极组夹具放在后端-模板末端在上面-顶端在下面- heating forming-former up,down-j/r jig forward-vacuum off-j/r unloading 加热模板-模板上下翻转-极组夹具朝前-释放真空-取下极组 station two station 岗位 两个岗位
heating forming pressing time,preset timer 加热模板 施压时间 施压次数 temperature thermocouple 温度热电耦
time:mmin,2~max.3sec 时间:
press force :40~50kg 压力
temperature:150℃
温度
2.3 assembly line process(7/15)流水线工艺
film loading-fim clamp-sliding jig backward-edge pushing-tab clamp-tab unclamp- 放上包装膜-包装夹具-分切极组末端-整边-放极耳夹具-卸下极耳夹具 sliding jig forward-cell unloading 分切极耳前端 station two station heat sealing top 热封
sealing thickness control(micrometer) 热封厚度控制(毫米)
sealing control pressing time,preset timer 热封控制 施压时间 施压次数 precision regulator 精度校准
temperatuer, thermocouple 温度热电耦
time :min.2~max.3sec时间 press force:250kg 压力
temperature:180~250℃ 温度
2.3 assembly line process(9/15)流水线工艺
cell loading-vacuum on-sliding jig backward-side cutting-feeding-tab cutting- 放上电芯-抽真空-滑动夹心后端-裁边-流入下工序-剪极耳 sliding jig forward-cacuum off-cell unloaing 滑动夹心前端-释放真空-取下电芯 station two station side cutting kinife side cutting force 100kg tab cutting knife
tab cutting force 100kg
2.3 assembly line process(10/15)流水线工艺
cell loading-sliding jig backward-vacuum pad down-open-needle down-e/l filling(e/l-needle up-needle up-vacuum pad up-sliding jig forward-cell unloading station two station
e/l supply 3kuter sub-tank on equipment metering pump hi -bar pump,hbd-2bc-17 accuracy; under 3.0;±0.1g ocer 3.0; ±3.5g 2.3 assembly line process(11/15)流水线工艺
cell loading-sliding jig backward-jig backward-jig up-vacuum(vacuum chamber)- 放上电芯-滑动夹心后端-夹心向后-再向上-抽真空- sealing block forward-sealing 热封前端- 密封
--sealing block backward-jig down-silding jig forward-cell loading-formation 热封后端- 夹心翻转向下-滑动夹心前端-取下电芯-成型 station two station
vacuum source 740mmhg max.vacuum pump sealing control pressing time preset tiomer pressing force, precision regulator temperature,thermocouple
time:min.3~max4sec press force:250kg
temperatrure:180~250℃
2.3 assembly line process(12/15)流水线工艺
cell loading-conveyor drive-numbering-numbering-head down-vacuum on- 放上电芯- 启动传送带- 编号码-编号码-电芯朝下-抽真空
head up-head forwward-head down-vacuum purge-head up-cell unloading 电芯朝上- 电芯朝前- 电芯朝下-真空净化- 电芯朝上-取下电芯 speed controller motor 25W
numbering ink jet printer cell unloading magacine
2.3 assembly line process(13/15)流水线工艺
piercing-cell loading-sliding jig backward-jig up-vacuum°assing- 穿透??- 放电芯-滑动夹心后端-夹心向上- 抽真空&脱气
sealing block forward-sealing-sealing block backward-jig down-sliding jig forward-cell loading 热封前端- 热封 –热封后端-滑动夹心前端 –取电芯 station two station piercing ∮6hole
vacuum source 750mmhg max.vacuum pump sealing comtrol pressing time ,preset timer pressing force,preision regulator调整压力 temperature,thermocouple(温度热电偶) time: min.3~max.4sec时间 press force:250kg(压力)
temperature:180~250℃(温度)
2.3 assembly line process(14/15)流水线工艺
cell loading-vacuum on-sliding jig backward-cutter down-cutting-cutter up- 放电芯-抽真空-滑动夹心后端-切割刀具向下-切割-切割刀具向上 sliding jig forward-vacuum off-cell loading 滑动夹心前端- 释放真空-取下电芯
电池封口--
cutting(切断) knife(刀)
2.3 assembly line process(15/15)流水线工艺
cell loading-ist folding-2nd folding-heat pressing-3nd folding-4th folding(sicing) 放电芯- 第一次折叠-第二次折叠-热压-第三次折叠-第四次折叠 cell unloading 取下电芯
manual-loading-2st foliding-heat pressing-3nd folding-4th folding 手工 – 放上- 第二次折叠- 热压- 第三次折叠- 第四次折叠 cell transfer linear transfer
folding actuator pneumatic actuator heat pressing pressing time,preset timer pressing force precision regulator temperature, thermocouple time:min.2~max.3 sec press force:40kg
temperatrure:80~100℃
2.3 assembly line process(1/6)流水线工艺
jelly roll supply-jelly roll loading-cell alignment-tab straightening- 提供极组-放上极组-电芯排列好-将极耳伸直
sealant sealing(sealant film supply)-sealant sealing(sealant film supply)-final sealing- 密封胶密封(密封膜供给)-密封胶密封(密封膜供给)-最终的密封 sealant film check-tab forming-jelly roll unloading(ng unloading) 检验密封膜-极耳成型-取下极组
2.3 assembly line process(2/6)流水线工艺
al-foil supply-pre heating(contact)-pouch forming---pouch punch out-
??—供应箔(铝塑膜???)-预热(连接)-成型成袋状- 袋状膜冲压打孔 pouch loading(pouch pin hole check)-pouch loading-ist folding-lst folding-2nd folding- 放上袋状膜(检验针孔)-放上袋状膜- 第一次折叠-第二次折叠
top cutting(ng unloading)-jelly roll insertion(jelly roll alignment-jelly roll loading)— 剪掉顶部—插入极组(调整极组-放上极组) 3nd folding-pre heat sealing-package unloading 第三次折叠-预热密封—取下包好的电芯
2.3 assembly line process(3/6)流水线工艺
cell loading-lst top sealing--2nd top sealing-top cooling-side sealing-side cooling- 放上电芯-第一次顶部密封-第二次顶部密封-顶部冷却—封边—两边冷却 side cutting-short check-cell unloading-ng unloading 裁边- 测短路—取下电芯—ng是什么啊???
package loading-pre weighing-package opening-e/l filling(e/l dispensing e/l supply tank) 放上包装好的电芯—预称重—打开电芯--- 注液(分配电解液 电解液供给罐) --lst vacuum-2nd vacuum --lst sealing-2nd sealing-plst-weighing-package unloading- 第一次抽真空---第二次真空---第一次密封---第二次密封---???---称重---取下电芯 package loading-package aging--formation 放上电芯---电芯老化-----化成
cell loader-cell-loading-piercing-vacuum°assing heat sealing-2nd sealing-
装电芯设备-电芯-装上电芯—穿透(??)-抽真空& 脱气 热封—第二次密封 side trimming-cell unloading 修边--- 取下电芯
cell loading-lst folding-2nd folding-3rd folding-4th folding-5th folding(sizing)-
放电芯---第一次折叠---第二次折叠---第三次折叠---第四次折叠---第五次折叠(量尺寸) 5th folding(sizing)-tab cutting-height&vision check-final weighging-final weighting- 第五次折叠(量尺寸)---剪极耳---检验高度&视觉---最后称重 ng rejection-cell unloading-cell unloading-cell palleticing 挑选,排除---取下电芯--- (用托盘)搬运电芯???
1.1 assembly line specification –products流水线特殊产品
can type(壳体类型) aluminum can(A3003) 铝壳(材质A3003)
conventional prismatic type ,not oval type 传统的方型,不是椭圆型 model of cell电池型号 basic design model:xx-yy—zz基本设计型号:XX-YY-ZZ range 范围 w:30~34mm t:4.0 ~10mm h:40~67mm宽: 厚: 高: cathode tab正极耳 AL,t0.08~0.12mm,w3/4mm铝带,厚度0.08~0.12mm宽度3/4mm welding to top cap with ultrasonic welder 用超声波焊接机超焊在极片头部
anode tab负极耳 ni,t0.08~0.12mm,w3/4mm镍带,厚度0.08~0.12mm宽度3/4mm welding to top cap with resistance spot welder用阻抗点焊机 焊在极片头部 can seam welding壳盖的缝隙焊接 side welding侧面焊接
top insulator 顶部绝缘片 injection molded注液模具
bottom tape wrapping底部贴胶纸 pp-tape,same as j/r wrapping tape, roll,w:28~32mm t:0.05~0.10mm o.d:200mm core id:3inches
for xx30zz width 28mm,for xx34zz width 32mm
fill port welding 补焊砂眼 AL Ball (Al050,∮1.37±0.03mm),laser seam welding 激光焊接 e/l filling accuracy 精确注液量 under 3.0g; ±0.1g over 3.0g ±3.5g r/l filling volume:1~7g 注液量范围1~7g
model change exchange tool,jig, carrier&tray搬运工具,夹具,搬运盒&托盘 option:only carrier&tray (others:sutomatically adiusted其它:适当调整)
tray托盘 jr极组(256pcs),can壳(300pcs),cap盖帽(100pcs),(rivet) all trays are prepared user
1.2 assembly line specification –equipment流水线特殊设备 line tact time 流水线标准工时 2.0(30ppm)
Drive mechanism 发动装置 cam,ac servo drive&air actuator electrical power 电源 286kva,3p-380v±10%,50hz±1hz
pneumatic source 气源 13300l/min,0.6mpa (include welding jig cooling包括焊接模具冷却) nitrogen gas 氮气 285 l/min, 0.6mpa(for laser welding shield gas激光焊接防护气) laser cooling water激光焊冷却水 320 l/min,below25℃
fume collector 烟、气收集罐 400cfm,explosion-proof type for al-fume,outdoor type fume suction main piping 抽气主管道系统 4 inch exhaust piping排气管道系统 5inch dry air piping干燥气管道系统 5inch
dry chamber(total) 干燥室 20.78m3
total weight总重量 14.8ton(approx大概),(not include laser welder不包括激光焊接机) floor load 场地负荷 1500kg/m2
dry room height干燥室高度 2500mm(min)
can seam welding壳盖的缝隙焊接side welding侧面焊接,welding speed 焊接速率10~15mm/sec.(approx) cartesian robot stage
electrolyte filling process注电解液工序40station-80 jig index unit,vacuum真空 &pressurize加压
elctrolyte filling range注液范围 depend on internal dead space of cell design根据电池设计内部的绝对空间 hbd-2bc series of hibar pum, japan hibar
leak check 测漏 differential pressure check system,100pa max.不同压力测试系统,最大为100pa accuracy:+/-0.5%精确度
need test actual work 需要通过实际操作测量
2.1 assembly parts name&composition
ball-top cap assembly盖板流水线(t/c)--top insulator顶部绝缘片(t/l)-cathode正极耳(al-tab铝带)-anode负极耳(ni-tab镍带)-
bottom tape底部胶纸(b/t)-jelly roll极芯(j/r)-aluminum can铝壳 2.2 assembly process basic specification装配过程概述
3.1 prismatic lib assembly process
bottom tape底部胶纸-jelly roll insertion极芯入壳-top insulator顶部绝缘片-tab forming极耳修整-top-cap welding顶部极耳焊接-
top cap folding极耳折叠-top cap setting卡极耳-seam welding焊缝焊接-leak check测漏-electrolyte filling注液-
ball insertion压钢珠-fill port welding补焊砂眼(???) 3.2 assembly line process(1/8)
can supply供应壳 non dust paper tray无尘的纸盘 can tray size装壳的盘子尺寸 270*212*22/32h tray capacity盘子容量 423048-450can/tray 343450-496can/tray (suppiled by user) stack volume堆叠范围 48/50h:8tray
65/67h:6tray
can supply供应壳体-can loading放上壳体-can check检验壳体-jelly roll loading放上极芯(ng reject-bottom
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