pama机床报警处理

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Channel 1通道1

DESCRIPTION描述 ALARMS FROM NO. ?? TO NO. ?.. FEED BLOCK进给块 510000 - 510015

READ AND FEED BLOCK读取和进给块 510100 - 510131 READ BLOCK读取块 510200 - 510231

NC-START BLOCK NC启动块 510300 - 510315 GEO-AXIS 1 FEED BLOCK

几何轴1进给块 511100 - 511115

GEO-AXIS 2 FEED BLOCK 511200 - 511215 GEO-AXIS 3 FEED BLOCK 511300 - 511315

Channel 2通道2

DESCRIPTION ALARMS FROM NO. …… TO NO. ….. FEED BLOCK进给块 520000 - 520015

READ AND FEED BLOCK读取和进给块 520100 - 520131 READ BLOCK读取块 520200 - 520231

NC-START BLOCK NC启动块 520300 - 520315 GEO-AXIS 1 FEED BLOCK

几何轴1进给块 521100 - 521115

GEO-AXIS 2 FEED BLOCK 521200 - 521215 GEO-AXIS 3 FEED BLOCK 521300 - 521315

Axes/Spindles轴/主轴

DESCRIPTION ALARMS FROM NO. …… TO NO. ….. FEED/SPINDLE STOP停止进给/主轴 600100 - 600115 for axis/spindle 1 FEED/SPINDLE STOP 600200 - 600215 for axis/spindle 2 FEED/SPINDLE STOP 600300 - 600315 for axis/spindle 3 FEED/SPINDLE STOP 600400 - 600415 for axis/spindle 4 FEED/SPINDLE STOP 600500 - 600515 for axis/spindle 5 FEED/SPINDLE STOP 600600 - 600615 for axis/spindle 6 FEED/SPINDLE STOP 600700 - 600715 for axis/spindle 7

FEED/SPINDLE STOP 600800 - 600815 for axis/spindle 8 FEED/SPINDLE STOP 600900 - 600915 for axis/spindle 9 FEED/SPINDLE STOP 601000 - 601015 for axis/spindle 10 FEED/SPINDLE STOP 601100 - 601115 for axis/spindle 11 FEED/SPINDLE STOP 601200 - 601215 for axis/spindle 12

User sector用户段

DESCRIPTION ALARMS FROM NO. …… TO NO. ….. USER SECTOR 0 – Main主要 700000 - 700063

USER SECTOR 1 – Hydrostatic and oil power plants静压和油电源 700100 - 700163 USER SECTOR 2 – Coolants and chillers 冷却液和冷却装置 700200 - 700263

USER SECTOR 3 – Axes轴 700300 - 700363 USER SECTOR 4 – Spindle主轴 700400 - 700463 USER SECTOR 5 – Tool刀具 700500 - 700563

USER SECTOR 6 – Accessories附件 700600 - 700663 USER SECTOR 7 – Magazine and RB刀库 700700 - 700763 USER SECTOR 8 – Pallet托盘 700800 - 700863 USER SECTOR 9 – Shavings conveyor 铁屑输送器 700900 - 700963

USER SECTOR 10 – Miscellaneous杂项 701000 - 701063

7.4.2. ALARM DESCRIPTIONS报警说明

Feed block channel 1通道1禁止进给 No. Text内容 Description and diagnostics描述和诊断 510000 Feed Hold active 进给暂停激活 The “FEED-HOLD” button was pressed or the BAG is not ready for operation.

“进给暂停”键或“主轴暂停”键被按下。所有轴不能移动,BAG未进入准备状态。 510002 Spindle speed not reached

主轴旋转速度未达到 The CNC has not received the spindle at operating speed signal. This could be caused by a speed setting that is bad for the current condition or the spindle's physical inability to reach the speed set (such as the removal of an excessive quantity of machining allowance).

CNC还未和PLC通信,主轴就达到了编程速度。可能由于被错误编程的参数(例如速度过高),或者可移动的存储量过多。 510003 Spindle torque overload

主轴扭矩超负荷 The PLC is signaling that the maximum torque for the spindle was exceeded for a sufficiently long time. The cause is to be sought in the poor operation of the spindle drive or the excessive removal of metal for the currently active tool.

PLC通知主轴已达到最大扭矩负荷。原因应该是坏的驱动功能或者可移动的存储量过多。

510004 Spindle drive not ready 主轴驱动未准备好 The PLC is signaling that the spindle is not in condition to operate. This could be caused by the lack of the drive ready signal or bad AC or DC power.

PLC告知主轴不能运转。原因是缺少“驱动准备”信号或错误的交流和/或直流供应。 510008 Renishaw feeler in alarm Renishaw探头报警 The Renishaw has signaled an alarm: function M50 active and Renishaw disabled, function M50 deactivated and Renishaw enabled, function M50 active and alarm from measurement device.

Renishaw发出的报警:功能M50激活但Renishaw停止,功能M50停止但Renishaw启动,功能M50激活但测量装置报警。 510009 Renishaw feeler: Battery dead

电池电量低 Function M50, activate Renishaw, is active but the measuring device indicates that the battery is dead.

执行Renishaw的M50功能但测量装置显示Renishaw电池电量低。 510010 Degraded Safety active - Movements in AUTO not allowed 减少安全性不允许启动自动模式 Degraded safety active, so, programs may not be executed in automatic and MDA.

次要安全保护启动,因此快速移动和自动编程停止。 510015 Coolant output tub empty

冷却液箱空 The coolant output tub is empty and machining requires its use. Continued machining under these conditions could compromise the integrity of the tool and the outcome of the piece.

冷却液箱空而加工需要。在这种条件下继续工作会损坏刀具和零件的外观。

Read and feed block channel 1通道1停止进给和读入 No. Text Description and diagnostics 510102 Range change in progress

变速过程中 A range change was requested that is not yet completed. If the alarm persists for an excessively long time, check the correct operation of the range change.

没有完成变速需求。如果报警持续太久,则检查变速范围的正确运行。

Read block channel 1通道1读入不可用 No. Text Description and diagnostics

510204 Request lock/unlock Hirth not enabled

夹紧/松开鼠牙命令无效 A lock or unlock Hirth function was programmed but cannot be executed. This could be due to a failure to deactivate the spindle or to activate the functionality of the accessory (M20).

夹紧或松开鼠牙功能已编程但无法执行。这由于未能停止主轴或激活附件功能(M20)。

NC-Start block channel 1通道1 NC-Start停止 No. Text Description and diagnostics 510300 Axis reference not performed 没有执行轴参考点 The seek zero procedure was not performed for one or more machine axes and, so, no program cant start in automatic or MDA.

一个或多个轴没有完成参考点,就不能用MDA模式或自动模式执行任何程序或子程序 510305 Gantry not synchronized 起重架不同步 The seek zero procedure for the Y-axis did not complete correctly, repeat the operation. This alarm could appear at the end of the zero seek procedure for the Y-axis.

Y轴零参考点程序未正确完成,重复此操作。该警报会在Y轴零参考点程序结束时出现。 It indicates that the difference between the current dimensions of the two measurement systems is higher than the gantry pre-alarm threshold and, so, the synchronization or alignment of the master axis with the slave is not possible in automatic mode.

它显示两个测量系统的当前尺寸的差别,超过起重架预警限额,所以,主轴和从动轴的同步或校准不在自动模式。

It is only possible to force synchronization manually after performing the following checks: 只能在执行下列检查后手动同步: - Set the machine in zero-seek mode 设置机床为零参考点模式

- Read the value of the YM-axis and YM1-axis 读取YM轴和YM1轴数值

The T13 can force synchronization if, and only if, the difference of the dimensions is less than the gantry alarm threshold.

只有当尺寸差别少于起重架预警限额,T13能执行同步。

510306

No accessory or cover loaded on the RAM 滑枕上没装附件或护罩

Sometimes a customer requests that the machine cannot go to automatic or MDA without an accessory, or at least the cover, mounted.

要求机床不能转为自动或MDA模式在没有附件或至少安装护罩条件下。 510307 Pallet not locked or centering pegs lowered

托盘未夹紧或中心定位销放下 With the pallet not locked (T's raised) or with centering pegs lowered, no program can start in automatic or MDA.

托盘未夹紧或中心定位销放下时,程序不能在自动或MDA下启动。 510308 Guards C and D open, NC-Start inhibited in AUTO and MDA

护罩C和D打开,NC启动在自动和MDA下禁止 This alarm disables the possibility of starting a program when the necessary safety conditions do not exit. 不具备必要的安全条件时,此报警使启动程序失效。

510309 Door 7 open with machine in Pick-up area. NC-Start inhibited in AUTO and MDA

机床在附件架区,门7打开。NC启动在自动和MDA下禁止 This alarm disables the possibility of starting a program when the necessary safety conditions do not exit.

510310 NC-Start inhibited in AUTO and MDA by the activation of the door emergency by-pass. Movement only allowed in JOG under Degraded Safety!

门紧急旁通激活使NC启动在自动和MDA下禁止。移动只允许在次安全下以JOG模式进行。 This alarm disables the possibility of starting a program when the necessary safety conditions do not exit.

Feed block channel 2通道2进给停止 No. Text Description and diagnostics 520000 Tool load/unload door open

刀具装/卸门打开 The tool load/unload door is open. This condition is dangerous for the operator's safety. For this reason, the magazine axes are stopped.

刀具装/卸门打开。会威胁操作者的安全。因此,刀库轴应停止转动。 520001 Block channel 2 for service

通道2服务停止 Programs cannot be executed in automatic or MDA during the commissioning of the of the magazine. In addition, the movements of the magazine can be controlled with the override of the multi-function push-button panel.

刀库运转期间,不能在自动或MDA下执行程序。另外,刀库移动能通过多功能按钮面板超控控制。

Feed block axis 1 轴1进给停止 No. Text Description and diagnostics

600100 SPG5C: X-axis front hydrostatic lubrication pressure switch not OK

X轴前静压润滑压力开关故障 There was no response from the X-axis front hydrostatic pressure switch; check the relative pressure switch.

X轴前静压压力开关没有响应,检查相关压力开关。

600101 SPG5D: X-axis rear hydrostatic lubrication pressure switch not OK

X轴后静压润滑压力开关故障 There was no response from the X-axis rear hydrostatic pressure switch; check the relative pressure switch.

X轴后静压压力开关没有响应,检查相关压力开关。 600105 SQD7B: Operator footboard not retracted

操作平台未缩回 X-axis blocked due to operator footboard not retracted. 由于操作平台未缩回导致X轴停止。

Feed block axis 2 轴2进给停止 No. Text Description and diagnostics

600200 SPG5F: Y-axis hydrostatic lubrication pressure switch not OK Y轴静压润滑压力开关故障 There was no response from the Y-axis rear hydrostatic pressure switch; check the relative pressure switch.

Y轴后静压压力开关没有响应,检查相关压力开关。 600203 Gantry safety limit exceeded 超过吊架安全限位 The dimension measured by the two Y-axis measurement systems differs by a value higher than allowed and, so, the motion of the Y-axis is disabled. 通过两个Y轴测量系统测得的尺寸超出允许值,因此Y轴无法运动。

It is necessary to “mechanically” check the alignment of the head and, only if positive, try to power the machine off and on and redo the zero of the Y-axis.

必须机械检查主轴箱校准,如若确实,尝试关闭和启动机床,并重新进行Y轴调零。

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