Budgetary Quotation

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Budgetary Quotation 预算性报价

油精炼厂

Including: 包括:

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??Long-Mix Neutralizing Plant 长混碱炼工段

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??Bleaching Plant 脱色工段

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??SoftColumnTM Deodorization Plant 软塔脱嗅工段

Capacity : 600 metric tons of Freshly Degummed Soybean Oil, Rapeseed Oil or Crude Palm Oil per 24 hours

加工量 : 600公吨新鲜脱胶豆油,菜籽油或者毛棕榈油/24小时

工艺描述-中和

PROCESS DESCRIPTION 工艺描述

The plant is designed to continuously process freshly degummed soybean oil and rapeseed oil as per the

attached flow diagram.

该工段用于连续加工新鲜的脱胶豆油以及菜籽油。 具体工艺参见附后的工艺流程图 。 ACID CONDITIONING AND NEUTRALIZATION ACCORDING TO THE LONG MIX METHOD

长混工艺的酸调节中和

The feedstock enters the plant at a controlled rate and is heated to about 70 oC by neutralized

oil in Feed

Economizer E000 or by steam in the Feed Heater E001 during the start-up. Phosphoric acid is injected at a

controlled rate and intensively contacted with the oil in the Acid Mixer M080, later on, the mixture is retained in

the acid reaction tank M084 for some time to ensure completely to transfer NHP into HP. These materials are

later removed together with the soapstock formed during neutralization.

原料油通过中和油节能器E000或在开车时通过蒸汽加热器E001加热到70 oC段。按照一定比例,将磷酸加入酸混合器 并以一定的流量泵入该工M080并其中与油发生深度反应,然后混合物进入酸反应延时罐M084去。 ,从而确保非水化脂能够完全转化成可水化磷脂。这些物质与随后中和工艺中形成的皂脚一同被除

The acid conditioned oil is reacted with caustic soda solution injected at a controlled rate in the Neutralizing

Inter-Mixer M081 and the retention mixer M086. The lye neutralizes the free fatty acids and the excess of

mineral acid in the oil forming soapstock. In the retention mixer the oil is agitated very slowly in order to make

sure that the water-soluble gums form larger lumps. The oil/soapstock mixture flows from the retention tank by

pressure and is then heated in the heater E002. The soapstock together with excess caustic solution and

other impurities are removed in the Soapstock Separator S011.

酸调理后的油在中和混合器M081和延时反应罐M086离皂脂脚肪的酸混和合过物量从的延磷时酸反应,罐形中成压皂出脚来。,油随在后延在时加反热应器罐慢中速与搅按拌一混定合量,加让入磷的脂碱分液子进行充反分应吸水。凝碱聚液涨用大于中。和油游E002液、杂质一同通过脱皂离心机 中加热到离心分离所需的温度。皂脚与过量的碱S011除去。

For palm oil refinery, before the bleaching, normally it shall be acid conditioned. Here we include the possibility.

That is, when it is the palm oil physical refining, we use the long mix neutralization acid mixer for palm oil acid mixing.

我对们于将棕长榈混油工精艺炼中,的通酸常混在合脱器色利之用前来需做要棕进榈行油酸的调酸节调,节在混此合器我。们考虑了这种可能性。即在棕榈油物理精炼时,

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PROCESS DESCRIPTION - BLEACHING 工艺描述-脱色

The plant is designed to continuously process neutralized soybean oil, rapeseed oil and crude palm oil

as per the attached flow diagram.

该工段用于连续加工碱炼后的豆油,菜籽油和毛棕榈油,具体工艺参见附后的工艺流程图. BLEACHING 脱色工艺

The degummed and neutralized oil is heated to 105篊 by deodorized oil in the Bleaching Economizer E600 or by steam in Bleaching Heater E601 during the start-up and enters the top compartment of the Bleacher B610 which operates under vacuum. Here it is dried and mixed with bleaching earth. The earth is automatically proportioned by the hermetic Earth Dosing System TD660 directly from the Earth Feed Hopper BT660 into the Bleacher via a duct located below the scrubbing section to prevent dust from entering the vacuum system. The Earth Dosing System is based on two automated butterfly valves with an intermediate dosing chamber. The valves are sequenced by an adjustable timer system in the control panel.

脱胶及中和后的油通过以脱嗅油为热源的节能器E600或在开车阶段以蒸汽为热源的加热器 E601加热到105oC,并送入处于真空状态下的脱色塔,B610土定量系统 的顶部。这里,油被干燥并与白土混和。白土通过密闭的白TD660,由白土日罐,BT660入真空。白土定量系统 自动按比例通过喷油口下的一根加料管加入,这样可以防止白土进TD660控制软件进行控制。 由两个碟阀和其间的一个计量室组成。自动阀门通过调定时经由

In the Bleacher, which is equipped with steam agitated compartments to ensure proper mixing and,retention time, the color bodies and oxidizing materials, etc. in the oil are

gradually absorbed by the earth.

与在白脱土色充塔分中混,油合中。的 氧化物等逐步被白土吸收。此罐配备有蒸汽搅拌器用于控制混合和反应时间,以保证油 FILTRATION 过滤

The oil/earth mixture is pumped through the Bleaching Filters F691/2 followed by the Polishing Filters,where the earth and solid impurities are retained. The bleached oil is then enter to the Bleached Oil TankT770, which acts as intermediate buffer of oil before deodorization. The Bleached Oil Tank is kept under,vacuum.

油/土混合油浆被泵入脱色过滤机F691/2和随后的抛光过滤器F681/2,待脱色油被送入脱色罐 , 在这里白土和固体杂质被除去,脱T770。该油罐为脱色油进入脱嗅工段的中间罐,此罐与真空连接。

The Bleaching Filters operate alternately so that one unit is always working while the other one is cleaned.The Bleaching Filter cleaning cycle consists of pressurizing the bleaching filter with steam until the main liquid volume has been discharged and then continuing the blowing via the steam blowing cyclone until the cake is properly de-oiled.

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PROCESS DESCRIPTION - BLEACHING 工艺描述-脱色

The residual oil (heel) is then discharged to the Slop Oil Tank before opening the Bleaching Filter and vibrating off the dry cake onto a conveyor belt or cart.

脱色过滤机交替操作 ,这样使一个过滤机清理时另外一台过滤油过被滤排机到加残压油以罐排。

尽 其内部的液体,然后连续通入蒸汽直到饼被机吹工干作,。在脱色过滤被机打清开理和过振程荡包清 括除用滤蒸饼汽前对残

The clean Bleaching Filter is closed, evacuated, and prepared to take over filtration, when the other filter needs to be cleaned.

清洁的过滤机密闭后抽真空,等待油从另一个过滤机切换过来。

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PROCESS DESCRIPTION - DEODORIZATION 工艺描述-脱嗅

The plant is designed to continuously process bleached oil as per the attached flow diagram.

该工段用于连续加工碱炼及脱色过的豆油和菜籽油,具体工艺参见附后的工艺流程图. DEODORIZATION 脱嗅工艺

Bleached oil enters the plant via the Bleached Oil Tank T770 which also serves as a deaerator to remove air and moisture with the aid of vacuum. In order to speed up the startup, the oil is heated by steam in Bleached Oil Heater E701.

脱色油经脱色油罐T770,此罐也用作析气器以除去油中空气和水分。脱色油加热器E701 加热用,以提高启动速度。 作为装置启动时的

The deaerated oil is then first re-generatively heated by deodorized oil in the new type dome VHE。Economizer VHE703 and then by high pressure steam in the new dome type VHE Final Oil Heater VHE704 to deodorization temperature. The temperature is maintained by automatic control of the steam pressure in the High Pressure Steam Boiler G760. In VHE Final Oil Heater VHE704, the oil is heated under vacuum and

sparging conditions, which will improve heat transfer and start the stripping off the most low temperature volatile compounds.

脱气后的脱色油,首先在新型弧形真空节能器 VHE703,真空最终加热器 中被脱嗅油逐步加热,然后通过高压蒸汽在新型弧形VHE704中被加热到脱嗅所需的温度。该所需的温度则通过高压锅炉G760的高压蒸汽来保持。在新型弧形真空最终加热器 中自动控制VHE704样有利于热交换并使大部分低沸点的挥发物在进入脱嗅之前中被,汽油提在出真去空。和喷射蒸汽的喷射条件下被加热,这

The oil flows by gravity from VHE Final Oil Heater VHE704 to the distributor in the stripping section of the Deodorizer DEO710. The distributor evenly spreads the oil across the column cross-section, and the oil trickles down the structured packing, where it flows as a thin layer on an extended surface. In the column the oil meets stripping steam in counter-current flow. Volatile compounds such as fatty acids and various odoriferous compounds are distilled off by the joint action of the vacuum and the stripping steam. The counter-current flow regime in the column reduces the amount of sparging steam drastically compared to the traditional tray system.

在重力作用下,油从新型弧形真空最终加热器VHE704,流向脱嗅塔DEO710极汽膜则高均提。,匀在蒸因地汽填此把的料,组层油大合分内作,配减用油到少下与塔了被对的喷流快填射的速料蒸汽横汽掉截提的面。蒸用与汽的量接传各进统触个而的部发减分生板少式传。了油塔质真相过滴空比程沿系着,,统填在挥动发填料力物料层蒸层:并汽在内如的其发游消生离巨耗的脂大量肪逆的酸流扩汽展方、提表式各部面分的种上的蒸异分味馏形成,物配一由质器于在。层其真分薄空效的配和率油器。

The oil then flows from the stripper to the holding trays which have an adjustable

holding time independent of capacity. Here the bulk of the stripping steam is

introduced. The steam is injected through sparge pipes evenly in each tray by separate distribution

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PROCESS DESCRIPTION - DEODORIZATION 工艺描述-脱嗅

systems. The total consumption of stripping steam is 0.6% of the oil feed rate. During holding, some heat sensitive compounds in the oil are decomposed by thermal action resulting in colour reduction. Also various unstable oxidized compounds will be broken down resulting in more stable oil.

油从汽提段进入保持塔盘,在这里通入一定量的汽提蒸汽,蒸消耗一般不超过进油量的 汽通过喷射管均匀的喷出,塔盘层的汽提蒸汽0.6%,不较大稳定操的作氧弹化性物被破坏从而使油脂在更保稳持定段,一保些持热时敏间物根质据通油过的热流反量应和被需裂要解可并随达时到调热整脱或色锁的定目固定。时同间时

Any condensed matter in the vapor ducts will be collected in the Splash Oil Tank T776 and removed by means of steam blowing. The splash oil can be recycled back either to the Bleached Oil Tank T770 or to the bleaching section depending on quality.

汽提管道中的冷凝物质用飞溅油罐T776收集并通过蒸汽压力清空,飞溅油既可回流到脱气油罐T770依据质量进入脱色工段。 也可

After heat bleaching, the deodorized oil from DEO710 will flow by gravity to the VHE Economizer VHE703.The deodorized oil is re-generatively cooled down in the VHE703 under vacuum and sparging conditions.Some odoriferous compounds produced in oil

during hot conditions are promptly removed. Citric acid is injected into the oil in VHE703 at temperature below 150oC. The steam in the holding section and the ;VHE703 is directed to form the stripping steam in the stripping section. The oil is discharged by the Economizer Pump P703 and cooled in the Bleaching Economizer E600 (Bleaching Section). After final cooling in the Final Oil Cooler E706, the oil is filtered in the Polishing Filter and sent to storage.

脱嗅过的油在真空和蒸汽喷射状态下在 VHE703除去,柠檬酸抗氧化剂在 节能器内逐步冷却,一些在热条件下产生的异味物质在此被VHE703中加入。保持层和VHE703节能器中通入的直接蒸汽被用于脱嗅塔DEO710中汽提段的汽提气体,油通过泵P703输送到节能器E600中换热冷却,然后在最终冷却器E706中用冷却水冷却,再经抛光过滤器F783/4过滤并储存。 ACID OIL RECOVERY 酸油的回收

In order to recover fatty acids and other condensable components in the vapour as well as minimize effluent pollution and minimize the load on the vacuum system, vapours from the Deodorizer DEO710 are cooled in the scrubber section. The vapour passes through a packed bed in the scrubber where the fatty acids and other volatiles are condensed by contact with circulated cooled distillate. The recovered fatty acid distillate is accumulated in a tank where the desired level is automatically maintained by controlled discharge to storage. The temperature of the recycled distillate is maintained automatically at about 60篊 in the Fatty Acid Cooler E705.

为了回收游离脂肪酸和其他气体中的冷凝物质,同时减少污染和降低真空系统的负荷,脱嗅塔 DEO710被的循气环体在的冷安脂置肪于酸脱冷嗅却塔。气提回收段的上脂部肪酸捕提集取器物中在被脂冷肪却酸。罐气 体通过捕集器的填料床时脂肪酸和其它挥发物 质中T775自动保持,

循环的脂肪酸在脂肪酸冷却器 积累,该罐设定的液位通过控制排放过程来E705中保持60篊。

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PROCESS DESCRIPTION - DEODORIZATION 工艺描述-脱嗅

SHUTDOWN OF DEODORIZING SECTION 脱嗅工段的停车

During shut-down of Deodorizing section, i.e. when there is no regenerative cooling, the oil is cooled by recirculation through the deodorizer. This will ensure the gentle cooling down of the deodorizing system.

在统的脱温嗅度工缓段慢停降车下期来间, 比如,当没有节能冷却时,通过脱嗅塔大循环可使油冷却下来。这样可保证把脱嗅系

Residual bleached oil in Bleached Oil Tank T770 will be operated at low level. The bleached oil will be pumped and heated as normal operation to the deodorizer. The deodorized oil will be regeneratively cooled by heat recovery with the bleached oil in the VHE Economizer VHE703 to temperature about 130篊. As bleaching section has stopped, the Bleaching Economizer E600 will be by-passed and the Final Oil Cooler E706 will cool the oil further to 100篊 (and eventually below 60篊). This oil will be re-circulated back to the,Bleached Oil Tank T770 until the complete batch of oil has achieved the desired quality. Then the final oil heating will be shutdown and the circulation will proceed until the batch temperature reaches below 60篊 and finally sent to refined oil storage. By then, the system temperature will be gently lowered. The slow shutdown duration will take approximately 2? hours. This will ensure the gentle cooling down of the deodorizing system and therefore prevent thermal stress of the

equipments. The deodorizing system should only be exposed to atmospheric pressure only when the temperature in the system is below 60oC. This is to prevent oxidation of the system as well as safety precaution.

把脱色油罐T770内残存油走到低液位。脱色油按正常操作泵入到脱嗅塔,而出塔油在节能器 VHE703度降到 中温130篊,因为脱色工段已经停了下来,脱嗅油走节能器E600的旁路进到最终冷却E706一步中温度进100篊(最终可降到60篊)并还返回到色罐T770后,停加热炉,循环至温度直到整个系统的所有油达到质量指标,然60篊耗时 为止把油送至成品油储罐。此时,温度被缓慢降了下来大约2?小时缓慢降的好处为消除设备的热应力。脱嗅系统的温度只有降到60篊空,这样可避免油的氧化和保护设备的安全。

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PROCESS DESCRIPTION - DEODORIZATION 工艺描述-脱嗅

CLOSED LOOP COOLING SYSTEM 闭路循环冷却系统

The vapors from the vacuum systems are condensed by recirculating barometric water. The barometric water is recirculated via the hot well to the barometric condensers of the vacuum systems by means of the barometric water pump. Before entering the barometric condensers of the vacuum system the recirculating barometric water is cooled in two of the closed loop coolers by chilled water. This primary cooling water remains clean while the circulating barometric water is gradually polluted by small amounts of fat and/or fatty acids still remaining in the suction vapors from the vacuum systems. To prevent rapid clogging of the closed loop coolers a small amount of lye is added to the water in the hot well via caustic dosing tank and caustic dosing pump. The

lye makes the water slightly alkaline and neutralizes fatty acids to soap. The excess condensate, consisting of the suction vapors and the motive steam of the ejectors, overflows to be treated. No make-up water is needed during steady state operation. Three closed loop coolers are installed; one is in standby while the other two are in operation. This is due to the fact that eventually, the closed loop coolers will eventually foul with fatty acids. Therefore an extra heat exchanger is needed to guarantee a constant supply of water to the vacuum systems. GENERAL 通用标准

The plant is designed for continuous operation and requires minimum attention. The main process parameters are supervised from the central control system. 整个车间设计成连续、自动运行。整个工艺参数从中央控制室 来监控。

The operation of the plant can be handled by one operator per shift with scheduled assistant for cleaning.

车间的操作每班一个操作工就能完成并还能做一些辅助的清洁工作。

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SPECIFICATION OF EQUIPMENT 设备规格

ITEM QTY DESCRIPTION 序号 数量 描述

SEPCIFICATION OF EQUIPMENT

设备规格

GROUP 1 NEUTRALIZATION PLANT 第一部分 碱炼工段

T070 1 DEGUMMED OIL FEED TANK, 30m3, in mild steel. Make : He nan hua tai, China made 脱胶油喂料罐,30m3

制造商:河南华泰 ,国产碳钢结构。

SF099 1 FEED STRAINER of cast iron material. Make : He nan hua tai, China made

进制料造过商:过滤器,河南华泰材供料应商 国产。

P070 1 FEED PUMP positive displacement type, complete with motor,mechanical seal, coupling and base plate.

Make : He nan hua tai, China made, China made

进制料造泵商:河南华泰应包商括,电国机产、 机械密封、联轴器和底架。

E000 1 FEED ECONOMIZER plate type with product-wetted parts of stainless steel 316 designed for heating crude oil from 30篊 to about 70篊 with deodorized oil cooled from about 120篊 to about 80篊. Make : He nan hua tai, China made

毛油换热器, 与产品接触部分为不锈钢316材质,将毛油从30 oC加热到大约70 oC,脱嗅油温则从 ,120 oC降到大约80 oC 制造商:河南华泰 国产。

E001 1 FEED HEATER plate type with product-wetted parts of stainless steel 316

designed for heating crude oil from 30篊 to as high as 100篊 with 2 bar saturated steam during the start-up. (During normal operation, the oil is heated from 70篊 to 90篊)

Make : He nan hua tai, China made

毛油加热器, 与产品接触部分为不锈钢316材质。在开车阶段,通过2 bar和蒸汽将毛油从 表压饱30 oC加热直至最高100 oC(正常生产时,油从70度加热到90度造)。 制造商:河南华泰 国产。

T023 1 ACID DAY TANK, PE material including low & high level alarm switches. Make : He nan hua tai, China made

酸液日罐, PE材质,包括高低液位_________报警开关。

制造商:客户提供 P023 1 ACID METERING PUMP positive displacement type of acid resistance materials with PLC regulated variable capacity, complete with motor and accessories.

Make : He nan hua tai, China made

酸计量泵, 容积型,耐酸材料,通过PLC流量可调。配备有电机和其它附件。制造商:河南华泰

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SPECIFICATION OF EQUIPMENT 设备规格

ITEM QTY DESCRIPTION 序号 数量 描述

M080 1 ACID MIXER, type MX 90 designed according to the MicroMerge concept. A high speed type mixer with two mixing chambers, all product wetted parts of acid resistant steel, complete with single speed motor, mechanical seal and stand. Make : Alfa Laval China

酸调节混合器,MX90型,根据”微制与造产商品:接 触阿的法部拉分伐均中为国耐 酸钢材料制造循。环配”备原单理速设电计机。、双机混械合密室封高和速支混架合器 。 M084 1 ACID RETENTION TANK, with product-wetted parts of stainless steel 316 complete with low & high level switches. Make : Alfa Laval sub-supplier, China made 酸延时罐,不锈钢316

制造商:阿法拉伐制造材商质,国产包产括 高/低液位开关。

D071 1 VACUUM DRYER of mild steel construction complete with spray nozzle assembly,sight glass and level control. Make : He nan hua tai, China made.

真制空造干商燥: 器阿,法碳拉钢伐结供构应,商带喷国嘴产、 视镜和液位控制装置。 P071 1 DRYER DISCHARGE PUMP centrifugal type of cast iron complete with motor, mechanical seal, coupling and base plate. Make : Alfa Laval sub-supplier, China made

制干燥造商器出:油阿泵法拉,伐离供心式应,商含国电机产、 机械密封、联轴器和底座

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SPECIFICATION OF EQUIPMENT 设备规格

ITEM QTY DESCRIPTION 序号 数量 描述

T043 1 SETTLING TANK, in mild steel with two compartments for recovering oil from emulsions and wash water. Make : Customer own supply

分油制造商箱:,碳客钢户结提构供,有两个油格,带油位控制。

P043 1 RECOVERED OIL PUMP centrifugal type of cast iron complete with motor, mechanical seal, coupling and base plate. Make : He nan hua tai, China made

制回收造商油泵:河南华泰离提心供式,含电机、机械密封、联轴器和底座。

INSTRUMENTS 1 For control of the process including flow, level and temperature 仪表、控制阀

control loops, flowmeters, level and pressure switches, thermometers and pressure gauges according to the following :

用力于开工关艺、控温度制计,和包压括流力量表等、液 位、温度控制回路、流量计、液位和压

1 control loop for crude oil feed including one mass flow transmitter and one frequency converter for pump P070 毛油的质量流量控制回路以及P070用的变频器

2 Temperature control loops for Heaters E001 and E002 incl.

regulating valve and temperature transmitter.

毛油预热器E001以及水洗加热器E002的温度控制回路:包括调节阀和温度传感器 1 Level control loop for Vacuum Dryer D071 including one level transmitter and one frequency converter for pump P071. 真空干燥器D071的液位传感器以及P071用的变频器

1 Pressure (vacuum) transmitter for Vacuum Dryer D071.

真空干燥器D071的真空传感器 10 Vibrating fork level switches. For: T070 (2), T023 (2), T021 (2),D071 (2), ST041 (2)

音叉式液位开关 2 flow control loops for acid and caustic dosing pumps including magnetic flow transmitters.

酸碱添加泵的流量控制回路及其电磁流量计 1 Level control loop for Settling Tank including one float level switch. 热水罐T031用的蒸汽调节器

1 Variable area flow indicator for M080

M080用金属转子流量指示仪 1 Lot of thermometers and pressure gauges.

套温度计和压力表 2 Flow control loops washing water and dilution water for caustic, including one flow transmitter and one control valve.

碱用稀释水以及水洗水的控制回路,包括一个流量传感器和一个控制阀 Make : Alfa Laval sub-supplier, part of China made, part of imported 制造商:阿法拉伐供应商,部分国产;部分进口

Page 13

SPECIFICATION OF EQUIPMENT

设备规格

ITEM QTY DESCRIPTION 序号 数量 描述

GROUP 2 BLEACHING PLANT 第二部分 脱色工段

T670 1 NEUTRALIZED OIL BUFFER TANK, in mild steel equipped with steam heating coil & Low/high level alarm switches also included. This tank is also used as palm oil day tank.

Make He nan hua tai, China made

中日和罐油。缓冲罐,碳钢结构,带有蒸汽加热盘管和液位报警开关。该罐也作为棕榈油 制造商:河南华泰,国产

SF699 1 FEED STRAINER for crude palm oil only, dual baskets of stainless steel material element carbon steel body. Make : He nan hua tai, China made

毛棕榈油用进料毛油粗过滤器,双蓝式,不锈钢滤芯,碳钢壳体。 制造商:河南华泰,国产

P670 1 BLEACHER FEED PUMP centrifugal type of cast iron complete with motor, mechanical seal, coupling and base plate. Make : Alfa Laval sub-supplier, China made.

进制料造油商泵:阿,法离拉心伐式供,含应商电机,国、机产 械密封、联轴器和底座。

E600 1 BLEACHING ECONOMIZER plate type with product-wetted parts of stainless steel 316 designed for heating neutralized oil from 90篊 to about 105篊 with deodorized oil cooled from about 135篊 to about 120篊. Make : Alfa Laval China

脱色节能器,与产品接触部分为不锈钢316材质,进油从90篊到 加热105篊,脱嗅油温度从135篊降到约120篊

制造商:阿法拉伐 中国制造 。

E601 1 BLEACHING HEATER plate type with product-wetted parts of stainless steel 316 for heating neutralized oil from 50篊 to as high as 105篊 with 2 bar g saturated steam during start-up only. Make : Alfa Laval China

进油加热器,与产品接触部分为不锈钢316材质,仅开车时用2 bar表压饱和蒸汽加热油从50篊 到105篊

制造商:阿法拉伐中国 。

EP661 1 EARTH FEED BLOWER for sending earth at ground level to Earth Feed Hopper.

Make : He nan hua tai, China made

白土输送风机,用于把白土输送到白土日罐。制造商: 河南华泰,国产;

BT661 1 EARTH DUMP HOPPER in mild steel construction design for 25 kg bag manual loading.

Make : He nan hua tai, China made

白土漏斗,碳钢结构。用于25公斤/袋白土的输送。

制造商:河南华泰,国产;

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SPECIFICATION OF EQUIPMENT 设备规格

ITEM QTY DESCRIPTION 序号 数量 描述

DC661 1 EARTH DUST COLLECTOR in mild steel construction with filter bags. Make : He nan hua tai, China made 布袋除尘器,碳钢材质,带过滤布袋。 制造商:河南华泰提供,国产设备

BT660 1 EARTH FEED HOPPER in mild steel construction and vibrator attached. Make : He nan hua tai, China made

白制土造罐商:河南华泰,应带商振,动国器产和 防尘盖。带低位和高位报警开关。

TD660 1 EARTH DOSING SYSTEM consisting of a transparent dosing chamber and two pneumatic throttle valves, controlled by an adjustable timer in the PLC system. Make : He nan hua tai, China made

白土调定量筒: 包国括产透 明计量室、两个气动碟阀通过控制柜上的; 制造商:河南华泰提供,国产设备

B610 1 BLEACHER in stainless steel 304 material designed for vacuum including steam agitated compartments with retention time of 45 minutes complete with

illuminated sight glass and high and low alarm switches. Make : He nan hua tai, China made

脱色塔,不锈钢304,真空下运行,包括蒸汽搅拌装置,45分钟停留时间,带视镜 制造商:河南华泰提供,自产;

P690 1 FILTER FEED PUMP centrifugal type with product-wetted parts of stainless steel 316 complete with motor, mechanical seal, coupling and base plate. Make : He nan hua tai, China made

过滤机喂料泵,离心式,与产品接触部分为不锈钢316材质,含电机, 制造商械: 河南华泰提供,法国莫瑞,国产技术。

F691/2 3 BLEACHING FILTERS of filtering area 80 m2 each, vertical pressure leaf type, with stainless steel leaves, pneumatic leaf vibrator and bottom opening for dry cake discharge, complete with sight glasses. Filter tank in carbon steel. Make : YIXING JUNEN/CAAMS, China made.

叶片过滤机,立式,过滤面积每台80 m2渣制,造带商视:宜镜兴、巨压能力或传北感京器农和机高院/低,液国位产报。警 ,开不关锈,钢罐叶体片为,碳气钢动。振 荡器,底部开口排 SE050/650 1 COMBINED VACUUM SYSTEM, multi-stage steam jet type including stainless steel barometric condensers for maintaining about 50 torr in the suction. Last stage will be a mechanical pump, steam ejector as standby. Make: He nan hua tai, Croll Reynolds, India

组合真空系统,多级蒸汽喷射泵,包括不锈钢大气冷凝器,吸口真空度为50托,后一级为机械泵为备用。

制造商:河南华泰提供 Croll Reynolds,印度制造

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SPECIFICATION OF EQUIPMENT 设备规格

ITEM QTY DESCRIPTION 序号 数量 描述

SS642 1 OIL/WATER CYCLONE in mild steel for draining of oil in vacuum line. Make : He nan hua tai, China made 油水分离沙克龙,

制造商: 河南华泰供,碳钢应材商质,国产,用于收集真空管道中的残液。

SE050/650 1 COMBINED VACUUM SYSTEM, multi-stage steam jet type including stainless steel barometric condensers for maintaining about 50 torr in the suction. Last stage will be a mechanical pump, steam ejector as standby. Make: He nan hua tai Croll Reynolds, India

组合真空系统,多级蒸汽喷射泵,包括不锈钢大气冷凝器,吸口真空度为50托,后一级为机械泵为备用。

制造商:河南华泰提供Croll Reynolds,印度制造

F681/2 2 POLISHING FILTERS multi-bag type of stainless steel construction. (one units in operation, one unit on standby) Make : He nan hua tai, China made.

抛光过滤器,河南华泰提供,国产不锈产钢。材 质304。

C641 1 STEAM BLOWING CYCLONE in mild steel for recovery of oil when blowing filters.

Make : He nan hua tai, China made. 制造商:河南华泰,用于吹饼收集油。

T643 1 SLOP OIL TANK, in mild steel to collect the oil recovered from C641 when blowing filters.

Make : He nan hua tai, China made.

残油罐,碳钢材质,用于收集吹过滤器时收集的油。 制造商:河南华泰,国产

P643 1 SLOP OIL PUMP centrifugal type, stainless steel pump impeller complete with motor.

Make : Customer own supply

制造商:河南华泰提供,国产离心式式,不锈钢叶轮,含电机。

INSTRUMENTS 1 For the control of the process including flow, level and temperature 仪表

control systems, level and pressure switches, thermometers and pressure gauges according to the following:

壹感套器,、用温于度工计艺和控压制力表,等包括。流量、液位、温度和压力回路、流量计、液位和压力传

1 Oil flow control loop for feed the Bleacher including one vortex flow transmitter and one control valve for oil.

脱色进油控制回路,包括一个涡街流量计和一个控制阀

1 level control loop for the bleacher including one level transmitter and one control valve for oil

脱色罐液位控制回路,包括一个液位传感器和一个控制柜 1 Temperature control loop Bleaching heater E601 including one temperature transmitter and one steam control valve

脱色油进料加热器E601温度控制回路,包括一个蒸汽调节阀和一个温度传感器 12 Vibrating fork level switches.

Page 16

音叉液位报警开关 2 Pressure transmitter bleaching filters. 过滤机压力传感器 1 Pressure (vacuum) transmitter for vacuum. 脱色塔的真空压力传感器 1 RTD thermometer for barometric water. 大气冷凝器冷却水的热电阻 1 lot of thermometers and pressure gauges. 全套温度计和压力表

Make : He nan hua tai, China made. 制造商:阿法拉伐供应商,国产;

Page 17

SPECIFICATION OF EQUIPMENT 设备规格

ITEM QTY DESCRIPTION 序号 数量 描述

Instrument Brand :

仪表品牌 : Pneumatic control valve - Modentic or Burkert 气动控制阀 Vortex flowmeter - E & H 流量计 Vibrating fork level switch - E & Hr

音叉式液位控制器 RTD thermometer - JUMO or E & 热电阻 Pressure & level transmitter - E&H or Yokogawa 压力和液位传感器 Float level switch – Spirax Sarrco

浮球液位计 Variable area flowmeter – Yokogawa or Krohne 金属转子流量计 Steam regulator – Spirax Sarco 蒸汽调节阀 Thermometer – Local 温度计 Pressure gauge - Local 压力表

Page18

NOTE : 说明:

Spent Earth Disposal System is NOT included. 废白土处理系统不包括在本报价内. Electrical Hoist is one ton 电动葫芦,一吨的

Make : He nan hua tai, China made. 制造商:河南华泰提供,国产

Page 19

SPECIFICATION OF EQUIPMENT

设备规格

ITEM QTY DESCRIPTION 序号 数量 描述

GROUP 3 DEODORIZATION PLANT 第三部分 脱嗅工段

T770 1 BLEACHED OIL TANK, of stainless steel 304 construction, with around 45 minutes capacity, designed for vacuum service. Low/high level alarm switches. Make : He nan hua tai, China supply

脱色油缓冲罐,不锈钢304结构,滞留时间约45分钟,液位开关。负压设备。带高低液位报警 制造商:河南华泰,国产

P770 1 BLEACHED OIL PUMP centrifugal type made of stainless steel complete with motor, mechanical seal, coupling and base plate. Make : He nan hua tai, China made

脱色泵:河南华泰提供,国产。含 电机、机械密封、联轴器

E701 1 BLEACHED OIL HEATER plate type with product-wetted parts of stainless steel 316 for heating bleached oil from as low as 80癈 to about 100癈 with 2 bar g saturated steam during start-up only Make : He nan hua tai, China made

进油加热器,板式结构,与产品接触部分为不锈钢316材质,用2bar g 饱和蒸汽 将油从80癈加热到100癈

制造商:河南华泰,国产

VHE703 1 NEW DOME VACUUM ECONOMIZER, VHE type heat exchanger with oilcontacted parts in stainless steel for heating bleached oil in tubes from 100篊 to about 215篊 with deodorized oil cooled under vacuum and sparging condition from as high as 250篊 to about 135篊 typically.

条新件型弧为:真空节能器,在真空条件下交节能器内。将脱色油加热,脱臭油换热。工作时100篊加热到大约215篊同时,脱臭后的油在管外将从250篊冷却到大约135篊。 The sparge pipes can be serviced and removable externally.

The flat-bottom design will ensure consistent heat recovery and true plug flow. The vessel is equipped with illuminated sight-glasses for visual inspection. Patented Design.

Make : He nan hua tai, China made

用工的制艺造于热商监蒸回控:汽收 。活可 塞以从流(换先热器进换侧热面器外的部油取先出。换平热底器设)计的。箱换体热器配能备够有视获镜得一用于致

VHE704 1 NEW DOME VACUUM FINAL OIL HEATER, VHE type heat exchanger with oil contacted-parts in stainless steel for heating oil under vacuum and sparging condition from about 215篊 to as high as 260篊 with high pressure steam.

新蒸汽型喷弧射形的终条温件加下热器用,高属压于蒸真汽空将热油交从换器。与油接触部分由不锈钢制造,在真空和210篊加热到260篊。

The sparge pipes can be serviced and removable externally. VHE Heater of flatbottom design to ensure consistent heating and true plug flow and huge head

space to ensure smooth flashing of volatile matters with minimal oil carry-over. Oil

level will be fixed by overflow pipe. The shell-side is effectively self-cleaning with

Page 20

SPECIFICATION OF EQUIPMENT 设备规格

ITEM QTY DESCRIPTION 序号 数量 描述

the action of steam agitation. The vessel is equipped with illuminated sight-glasses for visual inspection. Patented Design. Make : He nan hua tai, China made

DEO710 1 SoftColumn??DEODORIZER structured packing type complete with internal holding trays. The stripping section is highly efficient structured packing to allow for counter-current contact. Each tray is equipped with stripping steam arrangement, and steam actuated FDV drain valves for carefully controlling the residence time. The holding time can be changed according to process requirements ranging from 5 to 60 minutes. Inclusive of vapour scrubber with packing section with spraying system for recycled fatty acid distillate. The column is complete with required transmitters for liquid level, temperature and pressure.

The vessel is easily serviced through strategically placed manways equipped with illuminated sight glasses. The sparge pipes can be serviced and removable externally for cleaning and the structured packing can be removed through the

manways. All product-wetted parts are of stainless steel. Patented Design. Make : He nan hua tai, China made

SE750 1 VACUUM SYSTEM multiple-stage steam jet type including boosters, steam ejectors and stainless steel barometric condensers for maintaining 2.5 m bar in suction inlet when using up to 0.6% stripping steam. The last stage will be a steam ejector.

Make : He nan hua tai, Croll Reynolds, imported

蒸真汽空用系量统为,多级蒸汽喷射式,包括喷射泵,蒸汽喷射器和不锈钢的大气凝器,汽0.6% 时,真空度保持在吸气口,最后一级为蒸汽喷射2.5毫巴。 制造商: 河南华泰提供,进口。

P703 1 HOT OIL DISCHARGE PUMP sealless canned type with product-wetted parts in stainless steel complete with integrated motor and base plate. Make : He nan hua tai,, China made.

热油输送泵,屏蔽泵,与产品接触部分为不锈钢材质,一体化电机制, 制造商:河南华泰提供,国产

Page 21

SPECIFICATION OF EQUIPMENT 设备规格

ITEM QTY DESCRIPTION 序号 数量 描述

T724 1 CITRIC ACID DAY TANK in PE material, with in-built agitator, motor and steam coil.

柠檬酸日用罐,PE材质,带搅拌器、电机和加热盘管。 Make : He nan hua tai,, China made 制造商:河南华泰提供,国产

P724 1 CITRIC ACID METERING PUMP positive displacement type of acid resistance materials, with manually adjusted variable capacity, complete with motor and accessories.

Make : He nan hua tai,, China made

柠檬酸计量泵, 容积型,耐酸材料,流量用手可调,配备有附件和电机。 制造商:河南华泰提供,国产

E706 1 FINAL OIL COOLER plate type with product-wetted parts of SS316 for cooling deodorized oil from as high as 135篊 to 40篊 with 32篊 water at peak operation. (During normal operation the oil is cooled from 80篊 to 40篊 with 32篊 water). Make : He nan hua tai,, China made

成品油冷却器,板式结构,与产品接触部分为不锈钢316材质,用脱嗅从 冷却水将油从135篊降到40篊或32篊。(正常生产时,从80篊降到40篊) 制造商: 河南华泰提供,国产

F783/4 2 POLISHING FILTERS multi-bag type of stainless steel construction. (one unit in operation, one unit on standby) Make : He nan hua tai,, China made

抛光过滤器,将成品油过滤,用一微米的过滤袋,一用一备,交替使用。

制造商:河南话题提供,国产

T775 1 FATTY ACID TANK of stainless steel 304 construction Make : He nan hua tai,, China made.

脂肪酸收集罐,不锈钢304制造商: 河南华泰提供,材国质产。

P775 1 FATTY ACID PUMP centrifugal type made of stainless steel complete with motor, mechanical seal, coupling and base plate. Make : He nan hua tai,, China made

脂肪酸泵,离心式,与脂肪酸接触部分由不锈钢制造,含电机、机械密封、连轴器和底座。 制造商:河南华泰提供,国产。

E705 1 FATTY ACID COOLER plate type with product-wetted parts of stainless steel 316 for maintaining fatty acid temperature of about 60篊 with 32篊 water. Make : He nan hua tai,, China made

脂肪酸冷却器,板式结构,与产品接触部分为不锈钢316材质,使脂肪酸温度保持在32篊,用水将脂肪酸60篊冷却到32筷; 制造商: 河南华泰提供,国产。

T776 1 SPLASH OIL TANK of stainless steel 304 construction with high and low level switches.

飞溅油罐,不锈钢304材质,带有低位/高位报警开关。 He nan hua tai,, China made 制造商: 河南华泰,国产。

Page 22

SPECIFICATION OF EQUIPMENT

设备规格

ITEM QTY DESCRIPTION 序号 数量 描述

EJ 1 lot EXPANSION BELLOWS in stainless steel 316 for thermal expansion purposes in deodorization section.

Make : He nan hua tai,, China made 膨胀节,不锈钢316

制造商:河南华泰提供,国用产于脱臭工段的热膨胀。

P708A/B 1 CLOSED LOOP PUMP centrifugal type with product-wetted parts in stainless steel, complete with motor, mechanical seal, coupling and baseplate. Make : He nan hua tai,, China made

和闭底路座水。循环泵,离心式,与物料接触的部件为不锈钢,带电机、机械密封、联轴器 制造商:河南华泰提供,国产

E709A/B 3 CLOSED LOOP COOLER plate type with product-wetted parts of stainless steel ,for cooling dirty water from 40篊 to 34篊 with 32篊 clean water.(two units in operation, one unit on standby/CIP cleaning) Make : He nan hua tai,, China made

闭路循环冷却器,板式,与物料接触的部件为不锈钢,用干净的32篊真空冷却水从 冷却水把脏的40篊降到34篊。(两台运行,另一台备用/清洗) 制造商:河南华泰提供,国产

P725 1 CAUSTIC METERING PUMP including motor, drive for variable stroke lengths and metering pump head of acid resistant material. Make : He nan hua tai,, China made

碱液计量泵,包括电机、可变冲程长度的驱动装置和耐酸计量泵。 制造商:河南华泰提供,国产

P709A/B 1 COOLING TOWER CIRCULATION PUMP, CS, centrifugal type, complete with motor, mechanical seal, coupling and baseplate. Make : He nan hua tai,, China made

底冷座却。塔循环泵,离心式,与物料接触的部件为碳钢,带电机、机械密封、联轴器和 制造商:河南华泰提供,国产

Valves 1set SET OF BUTTERFLY VALVES within the closed loop system. Make : He nan hua tai,, China made 闭路循环的碟阀

制造商:河南华泰提供,国产

CU760 1 COOLING SYSTEM comprising of water-cooled screw chiller with refrigerant complete with evaporator, condenser, screw compressor and insulation. 温制。冷系统,包括水冷螺杆机组,全封闭式,包括蒸发器、冷凝器、螺杆压缩机和保 Make : He nan hua tai,, China made 制造商:河南华泰提供,国产 Cooling 1 COOLING TOWER

Page 23

Tower

冷却塔

Make : He nan hua tai,, China made 制造商:河南华泰提供,国产

Page 24

INSTRUMENTS 1 For the control of the process including flow, level and temperature control loops,flow meter, level switches, pressure transmitters, thermometers and pressure indicators according to the following:

仪表用于工艺控制,包括流量、液位、温温度计和压力表等: 度和压力回路、流量计、液位和压力传感器、

1 Oil flow control loop for bleached oil to Deodorizer including one vortex flow transmitter and one control valve

脱嗅软塔进油的控制回路,包括一个涡街流量计和一个控制阀

1 Temperature control loop for Bleached Oil Heater E701 including one temperature transmitter and one steam control valve

脱色油加热器E701的温度控制回路,包括一个温度传感器和一个蒸汽控制阀

1 Temperature control loop for VHE 704 Final Oil Heater including one temperature transmitter

VHE终温油温度控制回路 3 Temperature control loop for Close Loop Coolers including three temperature transmitter

VHE终温油温度控制回路 1 Temperature control loop for Fatty Acid Cooler E705 including one temperature transmitter

脂肪酸冷却器 E705温度控制回路,包括温度传感器

1 Level control loop for VHE 703 Economizer including one level transmitter and one control valve

VHE703节能器液位控制回路:包括一个液位传感器和一个控制阀

1 Level control loop for deodorizer trays including two level transmitters and one control valve

软控制塔阀脱臭塔的液位控制回路,包括保持段上层和底层各一个液位控制器和一个流量 1 Level control loop for fatty acid tank T775 consisting of high and low level switches and actuated discharge valve

脂肪酸罐T775用的液位控制回路:包括高低液位开关和排放阀

1 Level control loop for splash oil tank T776 consisting of high and low level switches and actuated discharge valve

飞溅油罐T776用的液位控制回路:包括高低液位传感器和排放阀

1 Cooling water control loop for oil cooler E706 including one temperature transmitter and one water control valve

最终冷却器E706用的控制回路,包括一个温度传感器和一个冷媒调节阀 4 RTD thermometer for oil and barometric water

油和大气冷凝器冷却水的热电阻 1 Pressure (vacuum) transmitter for Deodorizer 脱嗅塔真空状态警报传感器 1 Vortex flow meter for refined oil 成品油涡街流量计 1 Steam vortex flowmeter

蒸汽涡街流量计 1 Level transmitter for Bleached Oil Tank 脱色油罐的液位传感器 3 Vibrating fork level switches. 音叉液位开关

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ITEM QTY DESCRIPTION 序号 数量 描述

1 Variable area flowmeter for fatty acid circulation

脂肪酸循环金属转子流量计 1 Lot of thermometers and pressure gauges 温度计和压力表

Make : He nan hua tai,, China made 制造商:河南华泰提供,国产 Instrument Brand

仪表品牌 : Pneumatic control valve - Modentic or Burkert 气动控制阀 Vortex flowmeter - E & H 流量计 Vibrating fork level switch - E & Hr

音叉式液位控制器 RTD thermometer - JUMO or Endress & Hauser 热电阻 Pressure & level transmitter - E&H or Yokogawa

压力和液位传感器 Variable area flowmeter – Yokogawa or Krohne 金属转子流量计 Steam regulator – Spirax Sarco 蒸汽调节阀 Thermometer & Pressure gauge - Local 温度计及压力表

NOTE : Water Tank for vacuum pump are NOT included. Hotwell, cooling water towers and water

pumps are NOT included also.

说明:真空泵的冷却水箱不包括在本报价中。热井、凉水塔及循环水泵也不在报价范围内。

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SPECIFICATION OF EQUIPMENT 设备规格

ITEM QTY DESCRIPTION 序号 数量 描述

GROUP 4 HEATING SYSTEM 第四部分 加热系统

G760 1 HIGH PRESSURE BOILER for generating high pressure steam, skid mounted, insulated and ready for installation comprising : - 加热系统, 用于产生高压蒸汽,机组式,包括: - 1.000.000 kcal/hr (design pressure 75 bar) 1,000,000

大卡/小时(设计压力75Bar)。 - Diesel burner, complete with fan and motor. 燃烧器,带风扇和电机。 - Natural circulation boiler 自然循环锅炉。 - Feed water pump

供水泵。 - Instrument including control box with automatic temperature and pressure control alarm system, thermometer and pressure 仪表包括压力和温度控制报警系统、温度计和压力的控制箱。

- Special valves and safety system 特殊阀门和安全系统。

Make : Garioni or Geka, imported. 制造商:Garioni或者Geka,进口

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SPECIFICATION OF EQUIPMENT 设备规格

ITEM QTY DESCRIPTION 序号 数量 描述

GROUP 5 CENTRAL CONTROL SYSTEM AND MCC PANEL 第五部分 工艺控制及监测

MCC 1 ELECTRICAL MCC PANEL pre-wired and pre-piped with bulk heads for connection to motors and instruments in the plant. The panel also includes the following :

控下述制:柜, 完成内部接线,提供了一些电机,仪表接线用端子排,同时,控制柜包括 Frequency inverters for separators, mixers and pumps. 离心机、混合器和泵用变频器 Incoming MCCB c/w rotary handle MCCB

带转动手柄 Ammeter c/w selector switch

带有选择开关的电流表 Voltmeter c/w selector switch 带有选择开关的电压表 Metering current transformer 测量电流的变压器 Protection current transformer 电流保护变压器 Polyphase kWh meter with pulse output 带脉冲输出的多相电度表 Earth fault relay 接地继电器 Phase indicating lamps 相指示灯 Alarm buzzer

警报蜂鸣器 Panel lighting c/w door switch 带有门开关的控制柜照灯 Panel fan

配电柜电风扇 Emergency stop push button 应急停止按钮 MCB for high pressure boiler panel 用于高压锅炉配电柜的MCB

kVA UPS complete with 30 minutes backup batteries UPS 电源,延时30分钟

Starters for motors c/w motor circuit breaker, contactors, thermal overload relays, auxiliary contact, control relays and consumable items 电机启动器:空开、接触器、热保护、辅助开关和到PLC的继电器。 Terminal for sight-glass, field instruments & limit switches 视镜灯、现场仪表和液位报警开关的接线端子 Low load cut-off relays for sealless pumps 屏蔽泵的低负荷保护继电器

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SPECIFICATION OF EQUIPMENT 设备规格

ITEM QTY DESCRIPTION 序号 数量 描述

Remote start/stop switch

远传控制启动/停止开关 Factory Acceptance Test 工厂验收测试 Make : He nan hua tai,, China made 制造商:河南华泰提供,国产

PLC 1 PLC AUTOMATION comprising of Human-Machine-Interface and Logic Control System with followings functions:

PLC自动控制系统包括人机接口,逻辑控制单元:

- Siemens PLC, separator software is integrated together

西门子可编程序控制器,离心机的程序包括在内。 - Automation programming for filters 过滤机操作系统--自控程序 - Bleaching earth dosing control 白土添加控制程序 - SoftColumn automation control 软塔自动控制 - Flow indication and totalizing function

流量显示及累加功能 - Soft start/stop for electric motors, open/close for automated valves, feedback monitoring of automated valves and pump trip feedback. 电机启动的程序,自动阀开启,自动阀的反馈信号,电机保护反馈等

- PID loop controller for flow, temperature and level inclusive of setting of highlow

limit

流量,温度,液位等

PID调节回路,包括高低警报设定。 - Historical trending of all analog signals 所有模拟信号的历史曲线记录 - Alarm and data reporting and printing

报警和数据报告及打印 - Safety interlock between level switches, pumps, automated valves and motor starters

液位开关、泵、自控制阀、电机启动器之间的安全连锁 - Back-up system 备份程序

Make : He nan hua tai,, China made 制造商:河南华泰工,国产

PC 2 PERSONAL COMPUTERS for process control complete with color CRT monitors, one laser-jet printer and Graphic User Interface software comprising : 2台式电脑,带显示器,一台激光打印机, 用户操作界面接口软件。 - with Intel Pentium-4 processor 2.0 GHz or higher IntelP4, 2.0GHZ

处理器或更高配置 - 256 Mb 133 MHz SDRAM 内存 - 20GB Hard Drive

硬盘 - CD-RW Drives & floppy disk drive 光驱及软驱

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SPECIFICATION OF EQUIPMENT 设备规格

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