AS 2537-1994 - 与使用冷热水的交联聚乙烯管(PE-X) 配合使用的机械连接件()

AS 2537-1994 包含修订本No.1

Australian StandardTM

Mechanical jointing fittings for use with cross-linked polyethylene (PE-X) pipe for hot and cold water applications

澳大利亚标准

TM

与使用冷热水的交联聚乙烯管(PE-X) 配合使用的机械连接件

1

This Australian Standard was prepared by Committee PL-002, Cross-Linked Polyethylene Pipe. It was approved on behalf of the Council of Standards Australia on 5 September 1994 and published on 14 November 1994.

本澳大利亚标准是由PL-002交联聚乙烯管委员会编制的，并由该委员会代表澳大利亚标准委员会于1994年9月5日批准，于1994年9月14日出版。

The following are represented on Committee PL-002: PL-002委员会由以下单位参加： Australian Institute of Building 澳大利亚建筑标准委员会

Department of Primary Industries,Qld 昆士兰州第一产业局

Engineering and Water Supply Department, SA 南澳工程和供水部 Hunter Water Corporation SA Hunter Water公司

Metal Trades Industry Association of Australia 澳大利亚金属贸易工业协会

Plastics and Chemicals Industries Association 塑料和化学制品行业工业协会 Water Authority of Western Australia 西澳水务监督署

Water Board, Sydney—Illawarra—Blue Mountains 水利管理机构，悉尼—伊拉瓦拉（Illawarra）—蓝山

Keeping Standards up-to-date

关于标准的更新

Standards are living documents which reflect progress in science, technology and systems. To maintain their currency, all Standards are periodically reviewed, and new editions are published. Between editions, amendments may be issued. Standards may also be withdrawn. It is important that readers assure themselves they are using a current Standard, which should include any amendments which may have been published since the Standard was purchased.

标准是应适时更新的文件体系，反映人们在科学、技术及系统方面取得的进步。为了保持标准的版本最新，所有标准都得定期进行评审并出版新的版本。在刊印不同版本期间，可能还会发行标准的修正内容。标准也可能会被取消。因此，读者使用的版本必须是最新版本，其中应包括在购买标准以来出版的所有修正版本的内容。

Detailed information about Standards can be found by visiting the Standards Australia web site at www.standards.com.au and looking up the relevant Standard in the on-line catalogue.

有关标准的详细信息可以访问澳大利亚标准局的网站（www.standards.com.au），并查阅在线目录

里的相关标准。

Alternatively, the printed Catalogue provides information current at 1 January each year, and the monthly magazine, The Australian Standard, has a full listing of revisions and amendments published each month.

另外，印刷的标准目录提供每年1月1日刊印的最新信息。澳大利亚标准这本月刊在每月出刊时，都会完整地介绍当月出版和发行的标准修订本和增补内容。

We also welcome suggestions for improvement in our Standards, and especially encourage readers to notify us immediately of any apparent inaccuracies or ambiguities. Contact us via email at mail@standards.com.au, or write to the Chief Executive, Standards Australia International Ltd, GPO Box 5420, Sydney, NSW 2001.

我们也欢迎提出有关我们标准改进的建议，并特别鼓励读者将任何明显的不准确或含糊不清的内容及时告诉我们。读者可以通过电子邮件联系我们(mail@standards.com.au)，也可以写信和我们联系，地址是：Chief Executive, Standards Australia International Ltd, PO Box 1055, Strathfield, NSW 2135

This Standard was issued in draft form for comment as DR 93132.

本标准以草案DR 93132形式发布用于征求意见

TM

Australian Standard

Mechanical jointing fittings for use with cross-linked polyethylene (PE-X) pipe for hot and cold water applications

澳大利亚标准

TM

与使用冷热水的交联聚乙烯管(PE-X)

配合使用的机械连接件

First published as AS 2537—1 982. 最初版本首次刊印为AS 2537—1 982。 Second edition 1994. 第二版为1994版。

Reissued incorporating Amendment No. 1 (December 2002). 重新发行配合使用修订本No.1（2002年12月）

? Standards Australia International

?澳大利亚国际标准

All rights are reserved. No part of this work may be reproduced or copied in any form or by any means, electronic or mechanical, including photocopying, without the written permission of the publisher.

版权所有，违者必究。未经出版商书面同意，该标准的任何部分都不得以任何形式或通过任何方式（电子方式、物理方式，包括复印）进行复制或拷贝。

Published by Standards Australia International Ltd GPO Box 5420, Sydney, NSW 2001, Australia 由澳大利亚国际标准有限公司出版，地址：PO Box 5420, Sydney, NSW 2001, Australia ISBN 0 7337 9282 6

PREFACE 序言

This Standard was prepared by the Standards Australia Committee on Cross-linked Polyethylene (PE-X) Pipe to supersede AS 2537-1982. It applies to mechanical jointing fittings intended for use with PE-X pipe complying with AS 2492, Cross-linked polyethylene (PE-X) pipe for hot and cold water applications.

本标准由澳大利亚标准委员会针对交联聚乙烯管（PE-X）编制，用于代替AS2537-1982。本标准适用于与符合下列标准要求的PE-X管配合使用的机械连接件：AS 2492 使用冷热水的交联聚乙烯管（PE-X）。

This Standard incorporates Amendment No. 1 (December, 2002). The changes required by the Amendment are indicated in the text by a marginal bar and amendment number against the clause, note, table, figure or part thereof affected.

本标准配合使用修订本No.1的内容（2002年12月）。修订本有变更要求的正文中用边界竖线进行标示，对条款、注释、表格、图形或章节的修订号会对其产生影响。

The objective of this document is to provide a standard specification for use by manufacturers and purchasers of these products.

本标准的目的是向这些产品的制造商和产品购买者提供标准规范。

The terms ?normative? and ?informative? have been used in this Standard to define the application of the appendix to which they apply. A ?normative? appendix is an integral part of a Standard, whereas an ?informative? appendix is only for information and guidance.

本标准使用了术语“规范性”和“参考性”用于表明附件的适用情况，“规范性”附录表示该附录是本标准的一部分，而“参考性”附录仅作参考和指示性使用。

CONTENTS

目录

Page

页码

1 SCOPE………………………………………………………………………………………………5 1 范围

2 REFERENCED DOCUMENTS……………………………………………………………………5 2 参考文件

3 DEFINITIONS ………………………………………………………………………………………7 3 定义

4 CLASSIFICATION …………………………………………………………………………………7 4 分级

5 PRESSURE RATING ACCORDING TO TEMPERATURE ……………………………………7 5 根据温度而定的压力等级

6 SIZE AND TYPE ……………………………………………………………………………………7 6 尺寸和型号

7 COMPOSITION………………………………………………………………………………………8 7 成分

8 CONTAMINATION OF WATER……………………………………………………………………6 8 水污染

9 FREEDOM FROM DEFECTS………………………………………………………………………8 9 无缺陷

10 FASTENING ………………………………………………………………………………………10 10 紧固

11 PERFORMANCE REQUIREMENTS……………………………………………………………10 11 性能要求

12 MARKING …………………………………………………………………………………………12 12 标识

APPENDICES 附录

A MEANS FOR DEMONSTRATING COMPLIANCE WITH THIS STANDARD………………14 A 用于证明符合本标准的方式

B METHODS OF SPECIFYING SIZES AND TYPES OF FITTINGS …………………………17 B 说明连接件尺寸和型号的方法

C METHOD FOR DETERMINING PRESSURE RESISTANCE OF FITTINGS ………………20 C 确定连接件耐压性的方法

D ?Not applicable?……………………………………………………………………………………… D 不适用

E METHOD OF TEST FOR RESISTANCE TO LEAKAGE WHEN SUBJECTED TO

BENDING………………………………………………………………………………………………25 E 被弯曲时的抗渗漏性测试方法

F METHOD OF TEST FOR RESISTANCE TO PULL-OUT OF ASSEMBLED JOINTS………29 F 装配接头抗拉性的测试方法

G THERMAL CYCLING TEST……………………………………………………………………33 G 热循环测试

H METHOD OF TEST FOR LIQUID INFILTRATION……………………………………………35 H 液体渗透测试方法

I METHOD FOR DETERMINING PRESSURE RESISTANCE OF A JOINT…………………38 I 接头耐压性确定方法

STANDARDS AUSTRALIA

澳大利亚标准局 Australian Standard

Mechanical jointing fittings for use with cross-linked polyethylene (PE-X) pipe for hot and

cold water applications

澳大利亚标准

与使用冷热水的交联聚乙烯管(PE-X)配合使用的机械连接件

1 SCOPE 1 范围

This Standard specifies requirements for mechanical jointing fittings suitable for use as fixed joints, with cross-linked polyethylene (PE-X) pipes manufactured in accordance with AS 2492.

本标准对用作固定接头，与按照AS 2492标准制造的交联聚乙烯管（PE-X）配合使用的机械连接件规定了详细要求。 NOTES:

备注：

1 Joining cross-linked polyethylene pipe by means of solvent cement is not satisfactory. 以溶剂粘结剂与交联聚乙烯管连接的形式不符合要求。

2 Alternative means for demonstrating compliance with this Standard are given in Appendix A. 附录A给出了另一种符合本标准的示例形式。

2 REFERENCED DOCUMENTS 2 参考文件

The following documents are referred to in this Standard: 本标准参考了下列文件： AS 澳大利亚

1199 Sampling procedures and tables for inspection by attributes 1199 按属性检验的抽样程序和抽样表

1349 Bourdon tube pressure and vacuum gauges 1349 布尔登管压力计和真空计

1399 Guide to AS 1199—Sampling procedures and tables for inspection by attributes 1399 AS 1199指南——按属性检验的抽样程序和抽样表 1722 Pipe threads of Whitworth form 1722 惠氏螺纹牙样的管螺纹

1722.1 Part 1: Sealing pipe threads

1722.1 第1部分：密封管螺纹

1722.2 Part 2: Fastening pipe threads 1722.2 第二部分：紧固管螺纹

2345 Dezincification resistance of copper alloys 2345 铜合金抗脱锌性

2492 Cross-linked polyethylene (PE-X) pipe for hot and cold water applications 2492 使用冷热水的交联聚乙烯管（PE-X） 3500 National Plumbing and Drainage Code 3500 国家管道工程和排水规范 3500.0 Part 0: Glossary of Terms 3500.0 第0部分：术语表

3688 Water supply—Copper and copper alloy compression and capillary fittings and threaded

end connectors 3688 供水系统——铜和铜合金压缩、毛细连接配件和带螺纹的末端连接器 3707 Method for testing pressure cycling resistance of pipes and fittings 3707 管子及连接件的压力循环阻力测试方法

3855 Suitability of plumbing and water distribution system products for contact with potable

water 3855 管道工程和接触饮用水的水分配系统产品的适配性

4020 Products for use in contact with water intended for human consumption with regard to

their effect on the quality of water 4020* 用于接触人类消费用水从而需要考虑对水质影响的产品 AS/NZS

澳大利亚/新西兰标准

ISO 9000 Quality management and quality assurance standards ISO 9000 品质管理和品质保证标准

ISO 9000.1 Part 1: Guidelines to selection and use ISO 9000.1 第1部分：选择和使用的指导方针

ISO 9004 Quality management and quality system elements ISO 9004 品质管理和品质系统要素 ISO 9004.1 Part 1: Guidelines ISO 9004.1 第1部分：指导方针 SAA

澳大利亚标准协会

HB 18 Guidelines for third-party certification and accreditation HB 18 第三方认证和授权指导方针

*

* First published as an Interim Standard.

第一次发行时作为过渡性标准。

HB 18.44 Guide 44—General rules for ISO or IEC international third-party certification schemes

for products HB 18.44 指南44——产品ISO或IEC国际第三方认证方案的总则

3 DEFINITIONS 3 定义

For the purpose of this Standard, the definitions given in AS 3500.0 and those below apply. 本标准适用AS 3500.0和以下给出的定义。 3.1 Hoop stress 3.1 环向应力

The stress in a pipe under pressure acting tangentially to the perimeter of a transverse section. 管内受压状态下与横截面圆周成切线的压力。 3.2 Pipe material temperature 3.2 管子材料温度

The average temperature estimated as applying through the full wall thickness. 施加透过整个壁厚评估而得的温度。 3.3 Test pressure 3.3 测试压力

The pressure applied internally to pipes and fittings when being tested for strength and watertightness.

当测试管子和连接件的强度和水密性时向其内部施加的压力。 3.4 Working pressure 3.4 工作压力

The maximum pressure that can be sustained by the type and class of pipe or fitting for its estimated useful life under anticipated working conditions.

一定类型或等级的管子或连接件在预估使用年限内及预期使用条件下所能经受的最大压力。

4 CLASSIFICATION 4 分级

Insert-type fittings shall be classified by their pressure class, viz. PN 12.5, PN 16 and PN 20 for fittings for use with pipes in accordance with AS 2492. Other fittings shall be classified as the maximum pressure class for which they are suitable.

插入型连接件应按照其压力等级进行分级，也就是对于与符合AS 2492规范的管子配合使用的连接件为PN 12.5、PN 16和PN 20，其它连接件应按其合适的最大压力等级进行分级。

5 PRESSURE RATING ACCORDING TO TEMPERATURE 5 根据温度而定的压力等级

The working pressure of cross-linked polyethylene pipe, according to pipe material temperature, is given in Table 1 in order that the appropriate pressure for a particular pressure class of pipe can be

used to carry out the fittings tests in this Standard.

为保证具有特定压力等级的管子在适当压力条件下能实施本标准的连接件测试，表1给出了根据管子材料温度而定的交联聚乙烯管的工作压力。

6 SIZE AND TYPE 6 尺寸和型号

The methods of specifying the sizes and types of fittings shall comply with Appendix B. 连接件的尺寸和型号确定方法应符合附录B的要求。

7 COMPOSITION 7 成分

Fittings shall be manufactured from corrosion-resistant materials. The materials used shall be compatible with the pipe material. The composition of each material shall comply with a relevant Australian Standard, where applicable.

连接件应采用防腐蚀材料制作，所使用的材料应该与管子材料一致，每种材料的成分应符合相应澳大利亚标准（如有适用标准）要求。

Copper alloy fittings and components in contact with water shall comply with the dezincification resistance requirements of AS 2345.

与水接触的铜合金连接件和部件应符合AS 2345抗脱锌性的要求。

TABLE 1 表1

PRESSURE RATING OF PIPES ACCORDING TO PIPE MATERIAL TEMPERATURE (PMT)

根据管子材料温度而定的压力等级

Working pressure,

工作压力，Mpa PMT A1 Mpa

PN 12.5 16 20

20°C 1.25 1.60 2.00 40°C 1.18 1.48 1.87 60°C 1.02 1.28 1.62 80°C 0.84 1.05 1.33 95°C 0.64 0.80 1.02 100°C 0.56 0.70 0.89 8 CONTAMINATION OF WATER 8 水污染

Components in contact with drinking water shall comply with AS/NZS 4020. A scaling factor of 0.01

shall be applied, except for the microbiological test where a factor of 0.33 shall be applied. 与饮用水接触的部件应依照标准AS/NZS 4020。除使用换算系数0.33做微生物测试的场合外，应使用系数0.01。

9 FREEDOM FROM DEFECTS 9 无缺陷 9.1 General 9.1 总则

The defects described in this Clause cannot be completely quantified. Where the presence, size or frequency of any defects is considered to be of concern, arrangements should be made between the purchaser/water authority/certifying body (as appropriate) and the manufacturer. This may be achieved by the provision of acceptable type samples or methods of test.

本条描述的缺陷不能完全量化，如对任何缺陷的存在、尺寸或频率感到担心，则应在购买者/水务监督机构/认证实体（适宜时）和制造商之间做出安排调整，可能通过规定可接受类型的样本或测试方法来达到要求。

Where the presence, size or frequency of any imperfections is considered to be of concern, the manufacturer should be able to demonstrate fitness for purpose of the products. 如对任何瑕疵的存在、尺寸或频率感到担心，供应商应能够证明产品用途的适用性。 9.2 Requirements 9.2 要求

9.2.1 General requirements 9.2.1 总体要求

The fitting shall be clean, smooth and free from burrs, fins, irregularities and sharp edges that could affect the performance or function of the fitting in service and the safe handling of the fitting during installation and use. There shall be no imperfections that will score the pipe or cause damage to other fittings.

连接件不得存在影响使用性能或功能以及对安装和使用过程中影响安全操作的毛刺、翅片、不规则边沿和锋利边沿，不能存在刮坏管子损坏其他连接件的瑕疵。

The bore of fittings shall be free from irregularities which may restrict the free flow of fluids. 连接件的开孔不得存在可能限制液体自由流动的不规则状况。 9.2.2 Requirements specific to plastic materials 9.2.2 针对塑料材料的特别要求

The surfaces of plastic components shall be free from grooves, pinholes, blisters, heat marks or other imperfections that would affect the performance or function of the fitting in service.

塑料部件的表面不得存在槽纹、针孔、气泡、热痕或其他可能影响连接件使用性能或功能的瑕疵。 NOTE: For the purposes of this Standard, the term ?plastic? includes elastomers. 注：本标准的术语“塑料”包括人造橡胶。

9.2.3 Requirements specific to metallic materials 9.2.3 针对金属材料的特别要求

Fittings made from metallic materials shall be sound and free from folds, laps, blisters, laminations, blow holes and other imperfections that could affect the performance or function of the fittings in service. Copper and copper alloy fittings shall comply with the workmanship and finish requirements of AS 3688.

采用金属材料制造的连接件必须可靠，不得存在折叠、搭接痕、起泡、叠片、砂眼或其他可能影响连接件使用性能或功能的瑕疵。铜和铜合金连接件应符合AS 3688的工艺和抛光要求。

Pitting shall not be present on sealing faces or thread faces. Pitting shall be permissible in other locations, provided the minimum wall thicknesses given in the manufacturer?s specification are maintained, and the pits will not affect the performance and function of the fitting in service. 密封面或螺纹面不得存在蚀损斑。其他位置只要制造商给定的最小壁厚仍能得到保证，并且凹坑不会影响连接件使用性能和功能，则蚀损斑允许存在。

No components shall be burned, plugged, stopped or patched. 任何部件都不得有烧伤、堵塞、阻塞或修补情况。

10 FASTENING 10 紧固

Fitting ends required to connect to pipes or fittings of other materials shall comply with the connection requirements of the appropriate Standard that applies to the connection.

连接件末端如需与其他材料的管子或连接件相连，需要满足适用于接头的相应标准对接头的要求。 All threaded ends and components of the fitting shall be capable of being tightened without jumping or stripping of the threads or damage to the fitting, when a torque of 30 N.m ±5% is applied. 当施加30 N.m ±5%的扭矩时，连接件的所有螺纹头和部件都应能够紧固且不会跳丝或剥落螺纹或损坏连接件。

Fittings ends required to join cross-linked polyethylene pipe to the fitting shall comply with the performance requirements of this Standard.

连接件末端如需与交联聚乙烯管相连，则需要满足本标准的性能要求。

11 PERFORMANCE REQUIREMENTS 11 性能要求

11.1 Selection of class of pipe 11.1 管子等级选择

All cross-linked polyethylene pipe used in testing shall be appropriate to the class of fitting and to the diameter for which the fitting under test was manufactured and shall comply with AS 2492. All test joint assemblies shall be made in accordance with the instructions of the fittings manufacturer. 所有用于测试的交联聚乙烯管都要与连接件的等级和被测试连接件的直径相配合，并符合AS 2492的要求。所有用于测试的连接组件都应按照连接件制造商的说明进行制作。

The geometry of fittings under test shall be selected at the maximum and minimum extremes of dimensional tolerance. Selection of fittings to be type-tested shall be performed to test ?worst case? joint assemblies.

用于测试的连接件尺寸都应选择尺寸公差内的最大和最小尺寸。选择用于型式试验的连接件应该在最不利连接组件的条件下进行测试。

Where fittings with unequal ends are to be tested, the internal hydrostatic test pressure shall be calculated using the larger end pipe dimensions.

对于连接件和不相等末端进行测试的情况，内部静水测试压力应该使用较大端管径计算。 11.2 Test requirements 11.2 测试要求

11.2.1 Pressure resistance of fittings

11.2.1 连接件耐压性

When tested in accordance with Appendix C, fittings shall withstand an internal pressure equivalent to hoop stresses in the pipe of 4.8 MPa for a minimum of 1 h and 4.2 MPa for 3000 +100, ?0 h at a temperature of 95 ±2°C. 当按照附录C测试时，连接件承受的内部压力应相当于下列状况的管内环向压力：温度95 ±2°C，4.8 Mpa至少1小时或4.2 Mpa持续3000 +100, ?0小时。

NOTE: With plastic fittings, the purchaser or statutory authority may require further evidence of long-term behaviour at elevated temperatures.

注：对于塑料连接件，购买者或法定权力机构可以要求提高温度和延长持续时间的进一步证明资料。 11.2.2 ‘Not Applicable’

A1 11.2.2 “不适用”

11.2.3 Resistance to leakage when subjected to bending 11.2.3 被弯曲时的抗渗漏性

When an assembled joint is tested in accordance with Appendix E, there shall be no leakage in the joint or fitting.

当装配好的接头按照附录E测试时，接头或连接件不得出现渗漏。 11.2.4 Resistance to pull-out of assembled joints 11.2.4 装配接头的抗拉性

When an assembled joint is tested in accordance with Appendix F, the joint shall remain intact and shall not leak.

当装配好的接头按照附录F测试时，接头应保持完好且不得出现渗漏。 11.2.5 Thermal cycling test 11.2.5 热循环测试

When an assembled joint is tested in accordance with Appendix G, there shall be no leakage in the joint or fitting.

当装配好的接头按照附录G测试时，接头或连接件不得出现渗漏。 11.2.6 Liquid infiltration 11.2.6 液体渗透

When an assembled joint is tested in accordance with Appendix H, there shall be no leakage in the joint or fitting.

当装配好的接头按照附录H测试时，接头或连接件不得出现渗漏。 11.2.7 Pressure cycling test 11.2.7 压力循环测试

When an assembled joint is tested in accordance with AS 3707, for 500 000 +50 000, ?0 cycles at 95 ±2°C, there shall be no leakage in the joint or fitting. 当装配好的接头按照AS 3707，即温度95 ±2°C，循环 500 000 +50 000, ?0 次测试时，接头或连接件不得出现渗漏。

11.2.8 Pressure resistance of joints 11.2.8 接头耐压测试

When an assembled joint is tested for 165 +24 ?0 h in accordance with Appendix I, the joint or fitting

shall withstand, without leakage, an internal pressure equivalent to a hoop stress in the pipe of 10.5 MPa at 20 ±5°C and 4.6 MPa at 95 ±2°C. 当装配好的接头按照附录I测试165 +24 ?0小时，接头或连接件在承受下列压力下不得出现渗漏：内部压力相当于温度20 ±5°C下10.5 Mpa的管子环向压力或者温度95 ±2°C下4.6 Mpa的管子环向压力。

All branches or outlets of fittings shall be completely assembled in accordance with the use for which they are intended.

连接件的所有分路及出口都应依照设定使用状况进行完全装配。 11.2.9 Porosity test 11.2.9 气孔检验

(Applicable only to metallic fittings.) The bodies of fittings shall be capable of withstanding a pressure test which shall consist of either—

（仅适用于金属连接件。）连接件本体应能承受下列之一的压力测试——

(a) the application of an internal hydrostatic pressure of 2.0 ±0.2 MPa for a minimum of 15 s; or

施加内部静水压2.0 ±0.2 Mpa至少15秒，或者

(b) the application of an internal air pressure equal to 0.7 MPa for a minimum of 5 s while the fitting

is completely immersed in water.

将连接件完全浸没在水中时，施加内部气压0.7 Mpa至少5秒。

The test shall be carried out after all machining and screwing operations, where applicable, have been completed and before any protective coating has been applied. The body of the fitting in each case shall not leak.

在合适的情况下，此测试应该在所有加工和车削螺纹操作完成之后、施加任何保护层之前进行。两种情况下连接件本体都不应出现渗漏。

NOTE: For cast fittings, it is common practice to pressure-test the body of each fitting. Where a sampling plan is adopted, the manufacturer should test all units within a batch from which non-conforming test specimens were drawn.

注：对于铸造连接件，通常的做法是对每个连接件本体实施压力测试。对于采用抽样方案的情况，如出现不符合要求的测试样品，则制造商应对该批的所有产品进行测试。

12 MARKING 12 标识

The body of the fitting or the end caps shall be legibly and permanently marked on the outside by means of engraving or embossing with the following information:

连接件本体外侧或端盖外侧应以雕版或压花形式清楚永久地体现以下信息：

(a) Manufacturer?s name or registered trademark.

制造商名称或注册商标。

(b) In the case of copper or copper alloy fittings, the lettering ?DR? is used to indicate dezincification

resistance.

对于铜或铜合金连接件，字母“DR”用于表示抗脱锌性。

NOTE: Where it is not practical to mark the body of the fitting with the required information due to size limitations, aesthetic coverings or external threads, such information may be placed on the

product packaging. However, the fitting body is the preferred location.

注：如因尺寸限制、美观要求或外螺纹等原因使得所要求信息无法标注在连接件本体上，则可以标注在产品包装上。但连接件本体为首选位置。

The following information, which may be marked using a label, pressure-sensitive tape, or other suitable means, is also required:

下列信息同样需要标注，可以通过标签、压敏胶带或其他适当形式进行标注： (i) The nominal size of the pipe to which the fitting is suited.

连接件适配的管子公称尺寸。

(ii) Classification in accordance with the pipe classification to which the fittings are to be used.

根据连接件设定配合使用的管子等级对连接件所作的分级。

(iii) The place of manufacture. The manufacturer?s code is acceptable, e.g. P1.

制造地。可采用厂商代码，如P1。

NOTE: Manufacturers making a statement of compliance with this Australian Standard on a product, packaging, or promotional material related to that product are advised to ensure that such compliance is capable of being verified. Alternative means for demonstrating compliance with this Standard are given in Appendix A.

注：制造商如在产品、包装或产品相关宣传资料上申明符合本澳大利亚标准，则建议制造商确保这样的符合性能经受检验。附录A给出了申明符合本标准的一种方法供选择。

APPENDIX A

MEANS FOR DEMONSTRATING COMPLIANCE WITH THIS STANDARD (Informative)

附录A

用于证明符合本标准的方式

（参考性）

A1 SCOPE A1 范围

This Appendix sets out the following different means by which compliance with this Standard can be demonstrated by the manufacturer or supplier:

本附录列出以下制造商或供应商可用来证明符合本标准要求的不同方法： (a) Assessment by means of statistical sampling.

统计抽样评估。

(b) The use of a product certification scheme.

使用产品认证计划。

(c) Assurance using the acceptability of the supplier?s quality system.

使用供应商品质系统的可接受性做保证。

(d) Other such means proposed by the manufacturer or supplier and acceptable to the customer.

制造商或供应商提出的能被顾客接受的其他方式。 A2 STATISTICAL SAMPLING A2 统计抽样

Statistical sampling is a procedure which enables decisions to be made about the quality of batches of items after inspecting or testing only a portion of those items. This procedure will only be valid if the sampling plan has been determined on a statistical basis and the following requirements are met:

统计抽样是一种只检验或测试产品批中的一部分后即可对整批产品品质作出判定的程序。此程序只有在抽样方案基于统计学基础而确定并满足下列条件才有效：

(a) The sample must be drawn randomly from a population of product of known history. The history must enable verification that the product was made from known materials at essentially the same time by essentially the same processes and under essentially the same system of control. 样品必须从具有已知来历的产品总数中随机抽选。其来历必须能确认产品是以已知材料制作，并且基本上是相同时间相同过程制造，同时基本上受控于相同控制系统。

(b) For each different situation, a suitable sampling plan needs to be defined. A sampling plan for one manufacturer of given capability and product throughput may not be relevant to another manufacturer producing the same items.

对不同情况应确定不同的适宜抽样方案。已知能力和产能的一家制造商与另一家制造商其抽样方案可能没有相关性。

In order for statistical sampling to be meaningful to the customer, the manufacturer or supplier needs to demonstrate how the above conditions have been satisfied. Sampling and the establishment of a sampling plan should be carried out in accordance with AS 1199, guidance to which is given in AS 1399.

为保证统计抽样对顾客而言是有意义的，制造商或供应商需要说明是如何满足上述条件的。抽样和抽样计划的确立都应符合AS 1199的要求，AS 1399给出了AS 1199的引导性内容。 A3 PRODUCT CERTIFICATION A3 产品认证

The purpose of product certification is to provide independent assurance of the claim by the manufacturer that products comply with the stated Australian or international Standard. 产品认证的目的是制造商对申明符合所述澳大利亚或国际标准而提供第三方保证。

The certification scheme should meet the criteria of an ISO Type 5 scheme as specified by SAA HB18.44 in that, as well as full type testing from independently sampled production and subsequent verification of conformance, it requires the manufacturer to maintain an effective quality plan to control production to ensure conformance with the relevant Standard.

认证计划应符合SAA HB18.44所规定的ISO 5类计划的标准要求，以及第三方抽样产品的全型号测试和之后的符合性证明的要求，要求制造商坚持有效的品质计划以控制生产，从而确保符合相关标准要求。

The certification scheme serves to indicate that the products consistently conform to the requirements of the Standard.

认证计划用于表明产品始终满足标准的要求。 A4 SUPPLIER’S QUALITY SYSTEM A4 供应商的品质系统

Where the manufacturer or supplier can demonstrate an audited and registered quality management system complying with the requirements of the appropriate or

stipulated Australian or international Standard for supplier?s quality systems, this may provide the necessary confidence that the specified requirements will be met. The quality assurance

requirements need to be agreed between the customer and supplier and should include a quality or inspection and test plan to ensure product conformity.

对于制造商或供应商能证明具有符合稽核过的或经过注册的品质管理系统，该系统符合适当的或规定的澳大利亚标准或适用于供应商品质系统的国际标准，这也可能为说明会满足规定的要求而提供必要的信心。品质保证要求应得到顾客和供应商的一致同意，并且应包含品质或检验计划以及测试计划，以确保产品的一致性。

Guidance in determining the appropriate quality management system is given in AS/NZS ISO 9000.1:1994 and AS/NZS ISO 9004.1:1994.

AS/NZS ISO 9000.1:1994 和 AS/NZS ISO 9004.1:1994给出了确定合适品质管理系统方面的指导方针。

A5 OTHER MEANS OF ASSESSMENT

A5 其他评估方法

If the above methods are considered inappropriate, determination of compliance with the requirements of this Standard may be assessed by being based on the results of testing coupled with the manufacturer?s guarantee of product conformance.

如果以上方法不合适，也可以通过基于测试结果的评估加上制造商的产品符合性保证的方式进行评估，以确定符合本标准要求。

Irrespective of acceptable quality levels (AQLs) or test frequencies, the responsibility remains with the manufacturer or supplier to supply products that conform with the full requirements of the Standard.

不管合格质量水平(AQLs)或测试频率如何，制造商或供应商都有责任提供完全满足本标准要求的产

品。

APPENDIX B

METHODS OF SPECIFYING SIZES AND TYPES OF FITTINGS

(Normative) 附录B

说明连接件尺寸和型号的方法

（规范性）

B1 SIZE SPECIFICATION B1 尺寸规范

Sizes of fittings shall be specified as outlined in Paragraph B1.1, B1.2 and B1.3. 连接件的尺寸应按照B1.1、B1.2 和B1.3的规定进行标注。 B1.1 Straight-through fittings B1.1 直通连接件

For fittings with two unequal ends, the larger end shall be given first. 对于两端不一样大的连接件，应先给出较大端。 B1.2 Fittings having three ends B1.2 具有三个末端的连接件

Fittings having three ends (?tees?) shall be specified first by the end of the ?run?, i.e. the two ends (the larger shall be specified first) in the same straight line, and then by the remaining end. (See Figure B1.)

对于具有三个末端（T型）的连接件，应先说明直通端，也就是处于一条直线上的两端（应先说明较大端），然后说明第三端。（见图B1） B1.3 Fittings have four ends B1.3 具有四个末端的连接件

Fittings having four ends (?crosses?) shall be specified first by the larger end on the ?run? and then by the second end on the ?run?, followed by the remaining ends, the larger of the two remaining ends being specified first. (See Figure B2.)

对于具有四个末端（交叉型）的连接件，应先说明直通的较大端，再说明直通的第二端，即下来说明剩余的两端，应先说明剩余两端的较大端。（见图B2）

(a) Tee 50×50×25 T型50×50×25

(b) Tee 50×40×25 T型50×40×25

(c) Tee 25×20×32 T型25×20×32

FIGURE B1 EXAMPLES SPECIFIYING SIZES OF FITTINGS HAVING THREE ENDS

图B1：具有三个末端的连接件尺寸说明示例

(a) Cross 32×25×20×20 (b) Cross

32×32×25×20

交叉型32×25×20×20 交叉型

32×32×25×20

(c) Cross 50×32×50×25 交叉型 50×32×50×25

FIGURE B2 EXAMPLES SPECIFYING SIZES OF FITTINGS HAVING FOUR ENDS

图B2：具有四个末端的连接件尺寸说明示例

B2 FASTENING B2 紧固 B2.1 General B2.1 总则

Fitting ends required to connect to existing plumbing systems shall comply with the appropriate Standard that applies to the connection.

连接件末端如需与现有管道工程连接，则必须符合适用于连接的相应标准要求。 B2.2 Fastening pipe threads B2.2 紧固管螺纹

Fastening pipe threads shall conform to the relevant requirements of AS 1722.2. 紧固管螺纹应满足AS 1722.2的相应要求。 B2.3 Sealing pipe threads B2.3 密封管螺纹

Sealing pipe threads shall conform to the relevant requirements of AS 1722.1. 密封管螺纹应满足AS 1722.1的相应要求。

APPENDIX C

METHOD FOR DETERMINING PRESSURE RESISTANCE OF FITTINGS

(Normative) 附录C

确定连接件耐压性的方法

（规范性）

C1 SCOPE C1 范围

This Appendix sets out a method for determining the pressure resistance of fittings intended for use with cross-linked polyethylene pipe.

本附录陈述了用于确定与交联聚乙烯管配合使用的连接件耐压性的方法。 C2 PRINCIPLE C2 原理

The joint assembly is subjected to a calculated test pressure equivalent to hoop stresses in the pipe of 4.8 MPa for a minimum period of 1 h and 4.2 MPa for a period of 3000 +100, ?0 h at 95 ±2°C. 让连接组件承受的测算压力相当于下列状况的管内环向压力：温度95 ±2°C，4.8 Mpa至少1小时或4.2 Mpa持续3000 +100, ?0小时。 C3 APPARATUS C3 设备

The following apparatus is required: 需要下列设备：

(a) Pressurizing system A hydraulic system capable of producing the required test pressure and capable of maintaining an accuracy of ±2%. A hydraulic accumulator or pump may be used for this purpose.

(a) 增压系统：能够产生所需测试压力并能保持精度为±2%的液压系统。为此可使用液压蓄力器或水泵。

Provision shall be made for one or more connections on the hydraulic system at the one time for connecting to joint assemblies. If a joint assembly bursts, means shall be provided to ensure that there will be no lowering of the pressure exceeding the ±2% tolerance allowable on other joint assemblies under test. Each connection shall be capable of being isolated.

应该为液压系统的一个或多个连接以及连接组件制定预防措施。如果一个连接组件爆裂，应该提供适当方式以确保测试中的其他连接组件的压力不得降低超过公差容许范围的±2%。每个连接都应相互独立。

(b) End connections Fittings shall be provided that will make a watertight connection at each end of the joint assembly. One fitting shall be connected to the hydraulic system, permitting the joint assembly to be suspended vertically. Fittings of the type illustrated in Figure C1 are considered suitable.

(b) 终端连接：应提供能在每个连接组件的端部做到水密性连接的连接件，应将一个连接件接到液压系统上，让连接组件能够垂直悬挂。图C1所示类型的连接件被认为是合适的。

(c) Reference pressure device A pressure gauge, or alternative equipment (e.g. pressure transducer) accurate to ±1% of the true value used for setting or measuring and recording the

cut-out tolerances.

(c) 参考压力装置：压力计或其他装置（如压力传感器），精度达到真实值的±1%，用于设置或测量以及记录断路公差。

(d) Timing devices Each test station shall be provided with a timing device to register the duration of the test on each joint assembly until the specified time has been exceeded or until a pressure fall of more than 2% below the set value occurs.

(d) 计时装置：每个测试点都应提供计时装置以记录各连接组件的测试周期，直到超过规定时间或者直到压力下降超过设定值2%的情况出现。

NOTE: An electric contact pressure gauge is considered satisfactory apparatus for this purpose when used in conjunction with a test gauge.

注：为此目的，当电接触压力计与测试量规结合使用时，可认为是令人满意的装置。

(e) Testing environment Means shall be provided for testing the joint assembly in air at a temperature of 95 ±2°C. Suitable protection shall be provided so that the operator is not exposed to a safety hazard if joint assemblies burst.

(e) 测试环境：应提供适当方法使得连接组件处于95 ±2°C的空气中进行测试，应提供适当保护使得如果连接组件爆裂，操作员不会受到危险伤害。 C4 PREPARATION OF JOINT ASSEMBLIES C4 连接组件的准备

Each joint assembly shall consist of the fitting to be tested and assembled with two consecutive pieces of cross-linked polyethylene pipe cut from the same length of pipe. The total length of pipe shall have a free length (L) between end connections at least equal to 3 times the nominal outside diameter of the pipe, subject to a minimum of 250 mm.

每个连接组件构成为：被测连接件以及与被测连接件装配在一起的两段连续的交联聚乙烯管，聚乙烯管切割自同样长度的管子。管子总长度应该为：终端连接之间的自由长度（L）至少等于管子公称外径的3倍，至少达到250毫米。

Before assembly, each piece of pipe shall have its ends squared and cleaned. They shall have no burrs, notches or other markings which may cause premature bursting.

各段管子在装配之前都必须整平和清洁端部，不能有毛刺、凹槽或其他可能导致提前爆裂的痕迹。 C5 PROCEDURE C5 程序

The procedure shall be as follows: 程序如下：

(a) Determine the minimum wall thickness and the mean outside diameter of the cross- linked polyethylene pipe to be used with each joint assembly in accordance with the method described in AS 2492, Appendix B, and calculate the internal hydrostatic pressure to be applied from the following equation:

(a) 按照AS 2492，附录B描述的方法，确定需要与各连接组件配合使用的交联聚乙烯管的最小壁厚和平均外径，并按照下列公式计算需要施加的内部液压值：

where 其中：

P = internal hydrostatic pressure (to be applied), in megapascals P = 内部液压（需要施加），单位：MPa。 S = hoop stress (4.8 or 4.2 MPa), as applicable S = 环向压力(4.8 或 4.2 MPa)，如果适用。 Tmin. = minimum wall thickness, in millimeters Tmin. = 最小壁厚，单位：毫米。

Dm = mean outside diameter, in millimeters Dm = 平均外径，单位：毫米。

(b) Fill the joint assembly with distilled water and connect to the apparatus provided. Ensure that all air is excluded from the system.

(b) 将连接组件灌满蒸馏水，并连接到提供的设备上，需要确保空气已经从系统中完全排出。 (c) Apply the internal hydrostatic pressure, reaching the calculated test pressure within 30 s to 60 s of first admitting pressure, and maintain this with an accuracy of ±2% throughout the test.

(c) 施加内部静水压力，让其在30-60秒内达到计算的测试压力，并在整个测试过程中保持精度±2%的该测试压力。

(d) Maintain the temperature of the air in contact with the joint assembly at 95 ±2°C for the duration of the specified test period.

(d) 让整个测试过程中接触连接组件的空气温度保持在95 ±2°C。 C6 REPORT C6 报告

The following information shall be reported: 应报告下列信息：

(a) Class and size of fitting under test. (a) 用于测试的连接件的等级和尺寸。

(b) Pipe dimensions, including minimum wall thickness and mean outside diameter. (b) 管子尺寸，包括最小壁厚和平均外径。

(c) Internal hydrostatic pressure applied to each joint assembly. (c) 施加给各连接组件的内部静水压力。

(d) Failure of the joint assembly to complete the test and in the event, of this occurring, the time to failure. Failure is defined as leaking, weeping, or rupturing of the joint assembly.

(d) 连接组件未能完成测试，以及如果发生失败情况的时间。失败的定义为连接组件渗漏、滴水或破裂。

(e) Reference to this test method, i.e. AS 2537, Appendix C. (e) 参考本测试方法，也就是AS 2537，附录 C。

将上端连接到压力系统上， 组件垂直支撑。

连接件

端推力作用于同轴金属棒上，组件在端部接头处自由膨胀并用O形环密封。

FIGURE C1 SUITABLE END CONNECTIONS FOR PRESSURE TESTS

图C1：用于压力测试的合适端部连接

O形密封件

APPENDIX D

A1

‘Not applicable’

D 用

附录不适

APPENDIX E

METHOD OF TEST FOR RESISTANCE TO LEAKAGE WHEN SUBJECTED TO BENDING

(Normative) 附录E

被弯曲时的抗渗漏性测试方法

（规范性）

E1 SCOPE E1 范围

This Appendix sets out a method for determining the resistance to leakage of assembled joints of fittings and cross-linked polyethylene pipe under internal pressure when subjected to bending, under two different conditions, viz. conditioning and testing at 95 ±2°C, and conditioning and testing at 20 ±5°C. 本附录规定了用于确定装配后的连接件和交联聚乙烯管的接头，在承受内部压力时受到弯曲的状况下的抗渗漏性能，本测试需要在两种不同环境状况下测试，即95 ±2°C和20 ±5°C两种状况。 E2 APPARATUS E2 设备

The following apparatus is required: 需要下列设备：

(a) Bending template A bending template having a bearing length (B) along the arc equal to 75 ±5% of the free length (L) between fittings (see Paragraph E3).

(a) 弯曲模板：弯曲模板要求沿着弧线方向的承载长度（B）等于连接件之间自由长度（L）的75 ±5%。（见图E3）

The contact section of the bearing template shall be semicircular and conform to the outside dimensions of the pipe. The bending radius (R) of the gauge varies with the size of fitting under test and shall be 10 times the nominal outside diameter of the pipe used.

承载模板的接触部分应为半圆形并与管子外径尺寸相配合。量规的弯曲半径（R）随着被测连接件尺寸而变化，应该达到所使用管子公称外径尺寸的10倍。 A suitable bending apparatus is illustrated in Figure E1. 图E1为合适的弯曲装置示例。

(b) Pressurizing system A device capable of supplying and maintaining constant internal pressure in the joint assembly under test in the range of pressure 0 to 8.0 MPa and capable of maintaining an accuracy of ±2%.

(b) 加压系统：该装置要求能够向被测连接组件提供并维持恒定的内部压力，压力范围0至 8.0 MPa，并维持在±2%的精度范围。

(c) Pressure gauge A pressure gauge, or pressure gauges as necessary, complying with the requirements of AS 1349 and able to measure the pressure in each joint assembly under test. (c) 压力计：符合AS 1349要求的一个或多个压力计，能够测量各个被测连接组件压力。 Pressure gauges shall have graduations which will permit an accuracy of ±5% of the set value. 压力计应该具有精度达到设定值±5%的刻度。 E3 PREPARATION OF JOINT ASSEMBLIES

E3 连接组件的准备

Each joint assembly shall consist of one fitting under test connected to a length of cross- linked polyethylene pipe, the other end of which is effectively blanked off with a fitting.

各连接组件的构成为：一个被测连接件连接到一段交联聚乙烯管上，另一端用连接件有效封住。 The free length (L) of pipe between the fittings shall be 10 ±0.5 times the nominal outside diameter of the pipe.

连接件之间的管子有效长度（L）应该为管子公称外径的10 ±0.5倍。

When the joint assembly is installed on the bending apparatus, bending stresses shall be restrained solely by the fitting, and the pipe length (L) shall be positioned symmetrically to the bending template, leaving a free length of not less than 0.1 L extending past either end of the template. 当连接组件安装在弯曲装置上时，弯曲应力应由连接件单独保持，管子长度（L）应对称置于弯曲模板上，留出的自由长度超出模板任一端都不超过0.1L。 E4 PROCEDURE E4 程序

E4.1 Conditioning and testing at 95 ±2°C E4.1 测试条件：95 ±2°C The procedure shall be as follows: 程序如下：

(a) Install the joint assembly in the bending apparatus, but retain the pipe in the straight position. (a) 将连接组件安装到弯曲模板上，让管子处在直线位置。

(b) Condition the joint assembly for 2 h at 95 ±2°C by means of recirculating hot water with an open discharge.

(b) 以具有敞开排放的循环热水方式让连接组件处于95 ±2°C条件下2小时。

(c) At the end of the conditioning period, bend the joint assembly to conform to the bending template.

(c) 在条件作用周期结尾时，弯曲连接组件，使其与弯曲模板一致。

(d) Within 15 s, close the valve (Item 6, Figure E1) and apply hydrostatic pressure equal to 1.6 times the working pressure at 95°C of the pipe used in the test (see Table 1). (d) 在15秒内，关闭阀门（图E1第6条）并施加等于1.6倍被测管子95°C条件下工作压力大小的液压。

(e) Continue to apply the hydrostatic pressure with the joint assembly in this position for a period of 15 min.

(e) 让连接组件处于此位置状态下继续施加该液压15分钟。

(f) At the completion of the 15 min period, determine if any leakage has occurred at the joints. (f) 在这15分钟周期结束后，确定接头是否出现任何渗漏。 E4.2 Conditioning and testing at 20 ±5°C E4.2 测试条件：20 ±5°C The procedure shall be as follows: 程序如下：

(a) Install the joint assembly in the bending apparatus but retain the pipe in the straight position.

(a) 将连接组件安装到弯曲模板上，让管子处在直线位置。

(b) Condition the joint assembly for 1 h at 20 ±5°C by means of recirculating cold water with an open discharge.

(b) 以具有敞开排放的循环冷水方式让连接组件处于20 ±5°C条件下1小时。

(c) At the end of the conditioning period, bend the joint assembly to conform to the bending template.

(c) 在条件作用周期结尾时，弯曲连接组件，使其与弯曲模板一致。

(d) Within 15 s, close the valve (Item 6, Figure E1) and apply hydrostatic pressure equal to 1.6 times the working pressure at 20°C of the pipe used in the test (see Table 1). (d) 在15秒内，关闭阀门（图E1第6条）并施加等于1.6倍被测管子20°C条件下工作压力大小的液压。

(e) Continue to apply the hydrostatic pressure with the joint assembly in this position for a period of 15 min.

(e) 让连接组件处于此位置状态下继续施加该液压15分钟。

(f) At the completion of the 1 5-min period, determine if any leakage has occurred at the joints. (f) 在这15分钟周期结束后，确定接头是否出现任何渗漏。 E5 REPORT E5 报告

The following information shall be reported: 需要报告下列信息：

(a) Class and size of pipe and fitting under test. (a) 用于测试的管子和连接件的等级及尺寸。

(b) Internal hydrostatic pressure applied to the joint assembly at each test. (b) 各测试施加给连接组件的内部液压。 (c) Any tests in which leakage occurred. (c) 出现渗漏的任何测试。

(d) Reference to this test method, i.e. AS 2537, Appendix E. (d) 参考本测试方法，也就是AS 2537，附录 E。

图例：

1 = 连接到增压系统 2 = 压力计 3 = 弯曲模板 4 = 支座

5 = 端盖和止动连接件（非被测） 6 = 阀门 7 = 止动块

8 = 交联聚乙烯管（非被测） 9 = 组件弯曲前的位置 10 = 被测连接件 11 = 夹具

12 = 连接用途的连接件（非被测） 13 = 液压止动阀

FIGURE E1 TYPICAL BENDING APPARATUS

图E1：典型的弯曲装置

APPENDIX F

METHOD OF TEST FOR RESISTANCE TO PULL-OUT OF ASSEMBLED JOINTS

(Normative) 附录F

装配接头抗拉性的测试方法

（规范性）

F1 SCOPE F1 范围

This Appendix sets out a method for testing the resistance to pull-out of assembled joints of fittings and cross-linked polyethylene pipe, under two different conditions, viz. conditioning and testing at 95 ±2°C, and conditioning and testing at 20 ±5°C. 本附录规定的方法用于测试连接件和交联聚乙烯管的装配接头，在两种不同环境状况下的抗拉性能，即95 ±2°C和20 ±5°C两种状况。 F2 APPARATUS F2 设备

The following apparatus is required: 需要下列设备：

(a) Tensometer Capable of applying to the test specimen a constant longitudinal load. (a) 张力计：能对测试样品施加恒定的纵向负载。

(b) Alternatively A loading frame which allows application of a constant longitudinal load by means of weights.

(b) 可选方式：能以重物形式施加恒定的纵向负载的加载结构。 The loading frame apparatus is illustrated in Figure F1. 加载结构装置如图F1所示。

F3 PREPARATION OF JOINT ASSEMBLIES F3 连接组件的准备

Each joint assembly shall consist of the fitting to be tested, assembled with one or more pieces of cross-linked polyethylene pipe. Each piece of pipe shall be at least 300 mm in length.

各连接组件的组成：被测连接件，以及与被测连接件装配一体的一段或多段交联聚乙烯管。每段管子长度至少300毫米。 F4 TEST LOADS F4 测试负载

Each test shall be carried out at a longitudinal load calculated by the following equation: 每次测试使用的纵向载荷按下列公式计算：

where 其中：

F = applied load, in newtons F = 施加的负载，单位：牛

S = hydrostatic design stress in the pipe connected to the fitting under test, in megapascals S = 连接到被测连接件的管子设计静水压力，单位：MPa。 D = outside diameter of pipe, in millimeters D = 管子外径，单位：毫米 d = D ? (Tmin. + Tmax.), in millimeters d = D ? (Tmin. + Tmax.)，单位：毫米 where 其中：

T = wall thickness of pipe. T = 管子壁厚。

The stresses used to calculate the load applied in each test shall be as follows: 用于计算每次测试施加负载的压力如下：

(a) Conditioning and testing at 95 ±2°C: S = 3.2 MPa. (a) 温度95 ±2°C测试条件下：S = 3.2 MPa。 (b) Conditioning and testing at 20 ±5°C: S = 6.9 MPa. (b) 温度20 ±5°C测试条件下：S = 6.9 MPa。 F5 PROCEDURE F5 程序

F5.1 Conditioning and testing at 95 ±2°C F5.1测试条件：95 ±2°C

The procedure shall be as follows: 程序如下：

(a) Place the joint assembly into the test rig and condition for 2 h at 95 ±2°C by means of recirculating water with an open discharge or by placing the rig in a constant temperature bath. (a) 将连接组件安装到测试夹具上，以具有敞开排放的循环水方式让连接组件处于95 ±2°C条件下2小时，或者将夹具置于恒温水缸中。

加载臂

纠正轴

测试负载

平衡装置

被测连接件 滑动十字头 测试样品

气缸

支撑板

速度控制

FIGURE F1 ALTERNATIVE APPARATUS FOR RESISTANCE TO PULL-OUT

图F1：可供选择的抗拉测试装置

(b) Apply the longitudinal load F, as determined in Paragraph F4, gradually over a period of 30 s. (b) 在30秒以上的时间里以纵向逐渐施加负载F，负载大小如F4段所述。

(c) Hold the joint assembly in constant tension at this load and at a temperature of 95 ±2°C for a period of 1 +0.2, ?0 h.

(c) 在温度95 ±2°C条件下，让连接组件保持该恒定拉力1 +0.2, ?0小时。

(d) Subject the joint assembly to the test as in Appendix E, except that the pressure shall be applied for a period of 2 +0.25, ?0 min only.

(d) 对连接组件实施附录E所示的测试，但压力只需要施加2 +0.25, ?0分钟。 F5.2 Conditioning and testing at 20 ±5°C F5.2测试条件：20 ±5°C

The procedure shall be as follows: 程序如下：

(a) Condition the joint assembly for 2 h at 20 ±5°C. (a) 将连接组件置于20 ±5°C条件下2小时。

(b) Place the joint assembly into the test rig and apply the longitudinal load F as determined in Paragraph F4, gradually over a period of 30 s.

(b) 将连接组件安装到测试夹具上，在30秒以上的时间里以纵向逐渐施加负载F，负载大小如F4所述。

(c) Hold the joint assembly in constant tension at this load for a period of l +0.2, ?0 h. (c) 让连接组件保持该恒定拉力1 +0.2, ?0小时。

(d) Subject the joint assembly to the test as in Appendix E, except that the pressure shall be applied for a period of 2 +0.25, ?0 min only.

(d) 对连接组件实施附录E所示的测试，但压力只需要施加2 +0.25, ?0分钟。

F6 REPORT F6 报告

The following information shall be reported: 需要报告下列信息：

(a) Class and size of pipe and fitting under test. (a) 用于测试的管子和连接件的等级及尺寸。 (b) Load applied to the joint assembly at each test. (b) 各测试施加给连接组件的负载。 (c) Any tests in which pull-out occurred. (c) 出现被拉出的任何测试。

(d) Any tests in which leakage occurred. (d) 出现渗漏的任何测试。

(e) Reference to this test method, i.e. AS 2537, Appendix F. (e) 参考本测试方法，也就是AS 2537，附录 F。

APPENDIX G

THERMAL CYCLING TEST

(Normative) 附录G 热循环测试 （规范性）

G1 SCOPE G1 范围

This Appendix sets out a method for determining the suitability of the joint components for cross-linked polyethylene pipe under the combined effects of differential thermal expansion and creep of the plastic material.

本附录规定的方法用于确定连接部件与交联聚乙烯管在不同热膨胀和塑料材料蠕变的合并影响下的适配性。

In order to allow for innovation, the apparatus is not specified but the required parameters are set out.

为允许革新，本附录未规定设备，但列出了所需参数。 G2 PROCEDURE G2 程序

The procedure shall be as follows: 程序如下：

(a) Take six samples of the fittings and assemble with the appropriate size and class of pipe, ensuring that each joint is leakproof prior to commencing the test. Follow the manufacturer?s instructions in this regard.

(a) 选取六个连接件样品，并与适当尺寸和等级的管子装配起来，需要确保测试开始前各接头都不会渗漏，请依照制造商的说明进行。

(b) Subject the joints to an internal pressure over the duration of the cycling test by means of either air, nitrogen or other suitable inert gas. The pressure shall be the working pressure at 95°C of the pipe used in the test (see Table 1). (This pressure may increase slightly on each heating cycle.) (b) 循环测试过程中以空气、氮气或其他合适的惰性气体，让接头承受内部压力，此压力应该为用在测试中的管子在95°C条件下的工作压力（见表1）。（此压力可以在各加热循环过程中逐步稍稍加大。）

NOTE: As pressurization (using air or inert gases) can be dangerous, suitable safety precautions should be adopted.

注：因增压 （使用空气或惰性气体）具有危险性，应采取适当的安全预防措施。 (c) Subject each joint assembly to the following thermal cycle: (c) 让各连接组件承受以下热循环：

Immersion in 95 ±2°C water ....................................................................... 2 +1, ?0 min 浸入 95 ±2°C 水中 .................................................................................. 2 +1, ?0 分钟 Immersion in ambient air ............................................................................ 1 +1, ?0 min

置于环境空气中 ......................................................................................... 1 +1, ?0分钟 Immersion in 20 ±5°C water ....................................................................... 2 +1, ?0 min 浸入 20 ±5°C 水中 .................................................................................. 2 +1, ?0 分钟 Immersion in ambient air .......................................................................... 1 +1, ?0 min 置于环境空气中 ......................................................................................... 1 +1, ?0分钟 (d) Repeat the thermal cycle 1000 times. (d) 重复此热循环1000次。

(e) After completion of the cycling test, allow the joint assembly to reach ambient temperature and subject each joint to an internal hydrostatic pressure test of twice the working pressure at 95°C of the pipe used in the test (see Table 1), for a period of 10 +1, ?0 min.

(e) 循环测试完成后，让连接组件恢复到环境温度，并让各接头承受内部静水压力测试，压力大小为测试中所使用管子95°C条件下工作压力的2倍（见表1），周期为10 +1, ?0分钟。 (f) At the completion of the test period and prior to the release of the test pressure, inspect the joints and fittings for any sign of leakage.

(f) 测试周期结束后，在未释放测试压力前检查接头和连接件是否存在任何渗漏迹象。 G3 REPORT G3 报告

The following information shall be reported: 需要报告下列信息：

(a) Class and size of pipe and fitting under test. (a) 用于测试的管子和连接件的等级及尺寸。

(b) Test pressure applied, i.e. during and after cycling.

(b) 施加的测试压力，也就是循环测试过程中以及循环之后的压力。 (c) Any leakage in the joints or fittings. (c) 接头或连接件的任何渗漏。

(d) Reference to this test method, i.e. AS 2537, Appendix G. (d) 参考本测试方法，也就是AS 2537，附录 G。

APPENDIX H

METHOD OF TEST FOR LIQUID INFILTRATION

(Normative) 附录H 液体渗透测试方法

（规范性）

H1 SCOPE H1 范围

This Appendix sets out a method for determining the resistance to liquid infiltration of assembled joints of fittings and cross-linked polyethylene pipe under conditions of external pressure. 本附录规定的方法用于确定连接件和交联聚乙烯管装配接头在外部压力条件下的抗液体渗透性能。 H2 APPARATUS H2 设备

The following apparatus is required: 需要以下设备：

(a) Tank An enclosed tank capable of being used at the appropriate test pressures and of receiving the test specimen. The inside of the test joint assembly shall be open to the atmosphere through the walls of the tank. The assembly shall be arranged so as to enable any leakage to be detected within the test specimen while the joint assembly remains intact within the tank. It is essential that the pipe and fitting joint assembly be set up within the tank such that a clear view is permitted through the joint assembly.

(a) 水箱：可以在适当测试压力下使用，并能容纳测试样品的封闭水箱。被测连接组件的内部应通过水箱壁与大气相通。组件放置方式需要使得连接组件在水箱内保持原样时，测试样品内的任何渗漏也应能被发现。必须将管子和连接件连接组件放置在水箱内，而可以通过连接组件得到清晰视界。 The water tank shall be connected to a pressurizing device capable of supplying and maintaining water at a pressure of—

水箱应与可向水施加并保持下列压力的增压装置连接起来： (i) 10 ±0.1 kPa; or（或） (ii) 80 ±0.1 kPa.

(b) Pressure gauge A device for measuring the pressure, fitted to the test tank to enable the test pressure to be observed, and complying with AS 1349.

(b) 压力计：用于测量压力，安装在测试水箱上以确保能观察到测试压力，并应符合AS 1349的要求。 A diagram of a suitable apparatus is given in Figure H1. 图H1给出了适当装置的图示。 H3 JOINT ASSEMBLY H3 连接组件

The joint assembly to be tested shall consist of the fitting assembled with one or more pieces of cross-linked polyethylene pipe. Each piece of pipe shall be a minimum of 300 mm in length. 被测连接组件由连接件以及装配在一起的一段或多段交联聚乙烯管组成。每段管子长度至少300毫

米。

H4 PROCEDURE H4 程序

The procedure shall be as follows: 程序如下：

(a) Secure the joint assembly in the water tank and then fill the tank with cold water. Condition the joint assembly in the tank for 20 +5, ?0 min and, after the con-ditioning period has elapsed, wipe any sign of condensation from the inside of the joint assembly. After a further 10 +5, ?0 min, inspect the inside of the joint assembly to ensure that it is completely dry.

(a) 将连接组件固定在水箱内，然后向水箱内加注冷水。让连接组件在水箱内保持20 +5, ?0分钟进行调节，调节周期过后，从连接组件内部擦掉所有凝结水。再保持10 +5, ?0分钟后，观察连接组件内部确保完全干燥。

(b) Apply the test pressure of 10 +0.1, ?0 kPa for 2 +0.25, ?0 h followed by an increase in test pressure to 80 +0.1, ?0 kPa for a further period of 2 +0.25, ?0 h.

(b) 施加10 +0.1, ?0 kPa的测试压力，保持2 +0.25, ?0小时，之后再施加80 +0.1, ?0 kPa的测试压力，保持2 +0.25, ?0小时。

(c) At the completion of the test period and prior to the release of the test pressure, inspect the joint and fitting for any sign of leakage.

(c) 测试周期结束后，在未释放测试压力前检查接头和连接件是否存在任何渗漏迹象。 H5 REPORT H5 报告

The following information shall be reported: 需要报告下列信息：

(a) Class and size of pipe and fitting under test. (a) 用于测试的管子和连接件的等级及尺寸。 (b) Any leakage in the joint or fitting. (b) 接头或连接件的任何渗漏。

(c) Reference to this test method, i.e. AS 2537, Appendix H. (c) 参考本测试方法，也就是AS 2537，附录 G。

排气阀

连接液压泵入口

压力计

阀

连接件

螺纹接套 压力容器

连接螺纹接套

图1：液体渗透测试典型装置

封盖法兰

FIGURE H1 TYPICAL APPARATUS FOR LIQUID INFILTRATION TEST

APPENDIX I

METHOD FOR DETERMINING PRESSURE RESISTANCE OF A JOINT

(Normative)

附录I

接头耐压性确定方法

（规范性）

I1 SCOPE I1 范围

This Appendix sets out a method for determining the resistance to pressure of assembled joints of fittings and cross-linked polyethylene pipe.

本附录规定的方法用于确定装配后的连接件和交联聚乙烯管接头的耐压性。 I2 APPARATUS I2 设备

The following apparatus is required: 需要下列设备：

(a) General The apparatus specified in Appendix C shall be used, except where other apparatus is specified below.

(a) 总则：除以下规定的其他设备外，应使用附录C规定的设备。

(b) End connections Fittings shall be provided that will make a watertight connection at each end of the joint assembly. One fitting shall be connected to the hydraulic system permitting the joint assembly to be suspended vertically. Fittings of the type illustrated in Figure Il are considered suitable.

(b) 终端连接：应提供能在每个连接组件的端部做到水密性连接的连接件，应将一个连接件接到液压系统上，让连接组件能够垂直悬挂。图Il所示类型的连接件被认为是合适的。 (c) Testing environments The following apparatus is required: (c) 测试环境：需要下列设备：

(i) A water bath maintained at 20 ±5°C. (i) 保持20 ±5°C的水箱。

(ii) A hot water bath or a means for testing in hot air at a temperature of 95 ±2°C. (ii) 热水箱或其他方式，需要使得测试在95 ±2°C的热空气中进行。

WARNING: SUITABLE PROTECTION SHALL BE PROVIDED SO THAT THE OPERATOR IS NOT EXPOSED TO A SAFETY HAZARD IF PIPES BURST.

警告：应提供适当保护使得如果连接组件爆裂，操作员不会受到危险伤害。 I3 PREPARATION OF JOINT ASSEMBLIES I3连接组件的准备

Six joint assemblies shall be prepared as illustrated in Figure Il, three for each test temperature. All outlets shall be sealed and rendered watertight with appropriate caps, plugs or blank ends. The free end of each joint assembly shall be unsupported and unrestrained.

应准备如图Il所示的六个连接组件，两种测试温度各三个样品。所有出口都应用合适的盖子、塞子或堵头封住并做水密性处理。各连接组件的自由端不受支撑和限制。 I4 CONDITIONING OF JOINT ASSEMBLIES I4 连接组件的环境调节

At the commencement of conditioning, each joint assembly shall be filled with water. It should be ensured that all air is released from the system. Conditioning may be carried out with the joint assemblies connected to the test apparatus.

各连接组件在调节开始时应充水，应确保所有气体都已从系统中排出。可以在连接组件连接到测试设备上时实施调节。

Three joint assemblies shall be conditioned at 20 ±5°C and the other three at 95 ±2°C for a period of not less than 1 h immediately prior to testing.

在测试正好开始前，将三个连接组件置于20 ±5°C条件下调节，另外三个置于95 ±2°C条件下调节，调节周期不小于1小时。 I5 PROCEDURE I5 程序

The procedure shall be as follows: 程序如下：

(a) Determine the minimum wall thickness and the mean outside diameter of the cross- linked polyethylene pipe to be used with each joint assembly in accordance with the method described in AS 2492, Appendix B. Calculate the internal hydrostatic pressure to be applied from the following equation:

(a) 按照AS 2492，附录B描述的方法，确定需要与各连接组件配合使用的交联聚乙烯管的最小壁厚和平均外径，并按照下列公式计算需要施加的内部液压值：

where 其中：

P = internal hydrostatic pressure (to be applied), in megapascals P = 内部液压（需要施加），单位：MPa。 S = hoop stress (see Table Il), in megapascals S = 环向压力(见表Il)，单位：MPa。 Tmin. = minimum wall thickness, in millimetres Tmin. = 最小壁厚，单位：毫米。

Dm = mean outside diameter, in millimetres. Dm = 平均外径，单位：毫米。

Alternatively, for production control purposes, the values for minimum mean outside diameter (Dm min.) and maximum wall thickness (Tmax.) given in Table 3 of AS 2492, may be used to calculate the test pressure.

另外，为生产控制之目的，AS 2492表3给出的最小平均外径(Dm min.)和最大壁厚(Tmax.)值也可用来计算测试压力。

TABLE I1 HOOP STRESS

表I1：环向压力 Test temperature 测试温度 20 ±5°C 95±2°C

(b) Condition the joint assemblies in accordance with Paragraph I4. (b) 按照I4的要求对连接组件做环境调节。

(c) Connect a joint assembly to the apparatus provided, if not already connected. Ensure that all

air is excluded.

(c) 如果连接组件尚未与设备连接起来，则需要连接。需要确保所有空气都已排出。

(d) Apply the internal hydrostatic pressure, reaching the calculated test pressure within 30 s to 60 s of first admitting pressure, and maintain this with an accuracy of ±2% throughout the test.

(d) 施加内部静水压力，让其在30-60秒内达到计算的测试压力，并在整个测试过程中保持精度±2%的该测试压力。

(e) Maintain the temperature of the test environment in contact with three of the joint assemblies at 95 ±2°C, and at 20 ±5°C for the other three joint assemblies, for the duration of the test (165 +24, ~0 h).

(e) 让整个测试过程中(165 +24, ~0 小时)接触其中三个连接组件的空气温度保持在95 ±2°C，接触另外三个连接组件的空气温度保持在20 ±5°C。 (f) At the completion of the test period and prior to the release of the test pressure, inspect each joint assembly for any sign of leakage.

(f) 测试周期结束后，在未释放测试压力前检查接头和连接件是否存在任何渗漏迹象。 I6 REPORT I6 报告

The following information shall be reported: 应报告下列信息：

(a) Class and size of pipe and fitting under test. (a) 用于测试的连接件的等级和尺寸。

(b) Pipe dimensions, including minimum wall thickness and mean outside diameter. (b) 管子尺寸，包括最小壁厚和平均外径。

(c) Internal hydrostatic pressure applied to each joint assembly. (c) 施加给各连接组件的内部静水压力。 (d) Any leakage in the joints or fittings. (d) 接头或连接件的任何渗漏。

Hoop stress, MPa 环向压力，MPa 10.5 4.6 Duration, h 周期，小时 165 +24, ?0 165+24, ?0

(e) Reference to this test method, i.e. AS 2537, Appendix I. (e) 参考本测试方法，也就是AS 2537，附录 I。

将上端连接到压力系统上， 组件垂直支撑。

连接件

连接组件

样品支撑底端接头并从底端插入

FIGURE I1 TYPICAL TEST RIG FOR PRESSURE TEST

图I1：压力测试典型测试夹具

AMENDMENT CONTROL SHEET AS 2537—1994

修订控制单AS 2537—1994

Amendment No. 1 (2002)

修订No. 1 (2002)

REVISED TEXT 修订的文本

SUMMARY: This Amendment applies to Clauses 8 and 11.2.2 and Appendix D. Published on 11 December 2002.

摘要：本修订内容适用于条款8、11.2.2和附录D。出版于2002年12月11日。

NOTES 备注

NOTES 备注

Standards Australia 澳大利亚标准局

Standards Australia is an independent company, limited by guarantee, which prepares and publishes most of the voluntary technical and commercial standards used in Australia. These standards are developed through an open process of consultation and consensus, in which all interested parties are invited to participate. Through a Memorandum of Understanding with the Commonwealth government, Standards Australia is recognized as Australia?s peak national standards body.

澳大利亚标准局是一个独立的有限公司，编制和出版在澳大利亚所使用的非官方的技术和商务标准。这些标准是通过所有有关各方被邀请参与的公开咨询和集体协商的过程编制而成的。通过与澳大利亚联邦政府达成的理解备忘录，澳大利亚标准局成为澳大利亚公认、顶尖的国家标准机构。 Australian Standards 澳大利亚标准

Australian Standards are prepared by committees of experts from industry, governments, consumers and other relevant sectors. The requirements or recommendations contained in

published Standards are a consensus of the views of representative interests and also take account of comments received from other sources. They reflect the latest scientific and industry experience. Australian Standards are kept under continuous review after publication and are updated regularly to take account of changing technology.

澳大利亚标准是由来自业界、政府、消费者和其它相关行业的专家委员会编制的。已出版发行的标准中所包含的要求或建议，是各有关单位的一致观点和意见，并考虑了其它方面的各种意见。这些要求或建议反映了科学与工业领域取得的最新的经验。澳大利亚标准出版后，一直在不断进行审定并定期更新，以便适应科学技术不断发展的新形势。 International Involvement 国际参与

Standards Australia is responsible for ensuring that the Australian viewpoint is considered in the formulation of international Standards and that the latest international experience is incorporated in national Standards. This role is vital in assisting local industry to compete in international markets. Standards Australia represents Australia at both ISO (The International Organization for Standardization) and the International Electrotechnical Commission (IEC).

澳大利亚标准局负责确保在制定国际标准时能够考虑到澳大利亚的观点，并且确保在制定国家标准时能够引入国际最新经验。澳大利亚标准局的这一角色非常重要，能帮助本地企业在国际市场上竞争。澳大利亚标准在ISO(国际标准组织)和国际电子技术委员会(IEC)上是澳大利亚的官方代表机构。 Electronic Standards 电子版的标准

All Australian Standards are available in electronic editions, either downloaded individually from our Web site, or via on-line and CD ROM subscription services. For more information phone 1300 65 46 46 or visit us at

所有澳大利亚标准都有电子版，可以从我们网站上单个下载或者通过在线和CD ROM订阅服务来获取电子版。如需更多的信息，请电话咨询1300 65 46 46，或访问网站 www.standards.com.au

本文来源：https://www.bwwdw.com/article/lkww.html