GM 1927-03_SQ_SOR质量要求

1.

This document is intended to be used in conjunction with and is in addition to the GM General Standard Terms and Conditions.该文件被视为GM的一般标准条款，以及标准条款的额外补充。

All suppliers are expected to supply parts to General Motors with zero defects. Parts shall meet all engineering specifications and function with no abnormalities according to intent。所有供应商的供货应当是零缺陷的。零件必需符合工程以及性能要求。

Funding is to be identified in the initial quote and subsequent quotes to reflect error occurrence detection (poka yoke, error proofing devices, etc) and defect outflow prevention to customers. Controls implemented at a later date are the financial responsibility of the supplier.为了阻止缺陷外流给客户或因需要防错而产生了额外费用，该费用应当在最开始的报价或之后的几轮报价中反映出来。后续控制所产生的费用应当由供应商自己承担。

2.

All providers of a) production materials, b) production or service parts, or c) heat treating, plating, painting or

other finishing services directly to General Motors must be certified to ISO/TS 16949 by a Certification Body (CB) recognized by the International Automotive Task Force (IATF) and have a current certificate available

demonstrating compliance to GM supplements.所有与GM有关的原料，配件以及热熔焊，电镀，喷漆或其他加工服务，必须获得认证机构所颁发的TS16949认证并在有效期内。

Effectiveness of the heat treating processes, the plating processes and the coating processes shall be

demonstrated using the CQI-9 Heat Treat System Assessment, the CQI-11 Plating System Assessment, and the CQI-12 Coating System Assessment published by the AIAG and as required in the GM Customer Specifics.热处理，电镀，喷漆等特种加工工艺，必须获得AIAG美国汽车工业行动小组发布的CQI-9，CQI-11，CQI-12的评估认可。

Welding and soldering process shall be compliant with CQI-15 Welding System Assessment and CQI-17 Soldering System Assessment published by AIAG.烧焊以及电焊必须符合CQI-15以及CQI-17的评估认可。 Suppliers utilizing outside test facilities must provide evidence that the test facility is accredited per ISO/IEC 17025. The following groups are recognized to assess organizations that accredit Independent test and/or

calibration laboratories to ISO/IEC Standard 17025:2005.供应商使用委外的实验室做实验，其实验设备必须符合ISO/IEC17025标准，以下的几个组织是认可清单内的：

National Cooperation for Laboratory Accreditation (website at http://www.77cn.com.cn/)

Note: NACLA does not require its member organizations to sign an MRA for recognition.全球实验室认可合作组织，网址：http://www.77cn.com.cn

International Laboratory Accreditation Cooperation (website at http://www.77cn.com.cn)

Note: The ILAC organizations are signers of Mutual Recognition Arrangements (MRA’s) which may preclude them from accepting non-MRA signatory assessments. The MRA signatories do have procedures that may allow acceptance of assessments conducted by other organizations. GM

encourages the utilization of these procedures. Specific concerns should be directed to the appropriate MRA. 全球实验室认可合作组织，网址： Suppliers not certified to ISO/TS 16949, or those suppliers constructing or purchasing facilities to manufacture the parts being quoted, must include a defined certification attainment plan with their quote for further

consideration.供应商没有拿到ISO/TS16949认可的，或者供应商制造或者采购的设备没有获得认可的，为长远考虑，他们必须在报价时附上一个体系认可计划。

3.

It is the supplier’s responsibility to contact China Quality Certificate Centre (CQC)for CCC activities and ensure all CCC related parts meet the China Compulsory Certification requirements (reference CNCA-02-063:2005). All saleable parts shall have a CCC marking after proper authorization. The GM math data or parts specific drawing

maintain their specific duns’ code to the CCC China Compulsory Certification requirements in GQTS (Global Quality Tracking System) – Supplier Certification. A copy of the certificate for the part should be sent to GM Engineering

before PPAP or when saleable status is attained also email to SQ_Cert@http://www.77cn.com.cn (must include the duns’ code). Web-site: 供应商承担CCC强制性认证责任，所有的零件不需满足CCC认证。

4.

Suppliers are to adhere to the requirements contained in the following documents.

APQP: Suppliers must use an advanced product quality planning process that follows the GM APQP Project

Plan (GM1927-1) that ensures production readiness with parts that meet 100% of the product’s specifications.按照APQP开发流程同步GM APQP项目开发，确保产品100%满足产品技术要求。

Operator Training: Training plan must address new operators and current operators performing new

functions. Training status should be displayed in the area of the manufacturing process. (Refer to QSB

Strategies)培训计划必须包含新老操作工的培训情况，培训应当在生产现场进行。明确上岗需具备的能力，以及新上岗所需的培训时间。

Error Proofing: Suppliers shall implement error-proofing strategies for the control of materials, processes

and labeling for all products provided to GM. Supplier shall implement error proofing techniques to ensure that mistakes are detected and corrected before becoming a defect (i.e. make it impossible to produce defective items even if an error occurs). Implementation of error proofing is to be measured by “% Error Proofed.” % Error Proofed is the percent of total steps in the manufacturing process which have been adequately error proofed. The supplier must error proof to a level where it is not possible to ship defective products to GM. (Refer to QSB Strategies)供应商必须实施对材料，过程，标签，零件等的防错策略，确保错误在发生之前被探测以及纠正。供应商必须达到一个不可能错误的等级（参考QSB策略）

Traceability: A Traceability scheme shall be developed in accordance with regional and divisional

requirements. Traceability scheme may include manufacturing date code and lot control. Items to be traced shall be determined in during the APQP process. (Refer to QSB Strategies)根据内部以及外部制定一个可追朔性计划，包含制造日期以及批量控制。可追朔内容在APQP中体现。（参考QSB策略）

Verification of Customer Used Features: Customer-used part features (examples: fit, form, function,

mating surfaces, etc.) shall be incorporated in the PFMEA, process control plan, layered audits, and

error/mistake proofing. Additional items to be checked shall be defined during the APQP process. These

features should be verified at a frequency of 100%. An AQC (Attribute Quality Characteristic) symbol should be used on the drawing to specify these characteristics. (Refer to QSB Strategies)顾客使用特种（例如匹配，形状，功能，装配等）应当体现在PFMEA，控制计划，分层审核以及防错措施里。这些特征应当被100%检验。AQC符号应当在图纸中标明。（参考QSB策略）

Inspection Fixtures and Gages Requirements: 检测设备以及检具的要求：

Supplier to assume the gage construction orientates the part in vehicle position unless Supplier Quality approves a deviation.供应商需确保检具的制造基准与零件装车状态一致，除非SQE同意偏差。

All customer monitored APQP parts shall have gage designs approved by the Supplier Quality Engineer or the appropriate customer gage approval group prior to the start of fixture construction (for your regional

requirements, contact your supplier quality engineer). Gage designs shall incorporate approved GD&T datum schemes and gages/fixtures must be capable to dimensionally evaluate parts.检具制造以前检具的设计需得到检具工程师以及SQE的批准，检具设计应当符合GD&T图纸对基准的要求，并具备检测全尺寸的能力。 Supplier shall have product checking fixtures for sub-datum and openings where assembly plant or

sequencer/sub assembler will install something that impacts a final vehicle specification (e.g. trim plates, extension panel, grilles, glove box door, etc.).应当具备检测子基准的能力，一些开口特征需要与其他零件互配的。

check component parts. Any cubing or build fixture shall have the ability to demonstrate fit to adjoining parts and attachments.检具需具备检测总成零件的能力，分供方也应具备检测分零件的能力。应具备模拟块检测对手件的能力。

Appropriate functional testing and final inspection to ensure product performs as designed under actual vehicle conditions.适当的功能检测以及最终检测来确保产品符合设计和装车要求。

Supplier shall ensure that fixtures are procured in a timely manner to meet major program benchmarks (i.e. first shots, GP-11, PPQP (Preproduction Part Quality Process) PPO (Pre-Production Operations) Build Shop events, Functional evaluations, and PPAP.) Supplier shall, at a minimum, have a CMM (coordinate

measurement machine) holding fixture available for the inspection of first parts off prototype and production

供应商应用三坐标检测第一个软模样件或者第一个硬模样件。

Part Specific SOR GM1927-3a: 特定零件SOR

Supplier must comply with all requirements of the Part-Specific SOR when applicable. Compliance to the Part-Specific SOR is required for PPAP full approval. Any permanent deviation to a Part-Specific SOR must be authorized by the Supplier Quality Director.供应商需完全满足特定零件SOR的要求，这也是FULL PPAP的要求。任何的偏差必须得到GM SQE总监的批准。

For any Creativity Team / SMT that supplies a module with electrical or electronic content, in addition to the Part Specific SOR GM1927-3a dedicated to the sourced part’s Commodity, the supplier must also comply also to the GM1927-3a Electrical Systems Components (Radio-Display_Speakers-Amplifiers_Vehicle-Information-Display_Electronic-Modules_Switches_Integrated-Center-Stacks_HVAC-Front –Rear Controls).pdf. Supplier must sign it and it’s Lessons Learned must be implemented in the product and the manufacturing process.一些开发小组，供应整个电子模块的，供应商除了要满足特定零件SOR外，还需签字并将整个经验总结应用到产品开发和制造上。

Quality Systems Basic Requirements: 质量体系基础要求：

At the Technical Review during the General Motors Sourcing Process, the supplier must provide documentation

that shows the supplier currently meets General Motors Quality System Basic (QSB) requirements; or, formally commitments to have processes, procedures and controls in place that meet QSB requirements by the Program’s Supplier Gate Review #3 if awarded the business.

在投标阶段，供应商必须提供TR技术分析，证明其符合通用汽车的QSB质量体系基础要求。或正式的承诺具体的过程，方法，控制手段去达成QSB要求，在质量阀#3开阀之前。 The required documentation shall include:要求的文件需包含：

Supplier currently meets the QSB requirements:供应商目前符合QSB要求的状态：

- A copy of the most recent (Passed) QSB audit performed. 最近通过QSB审核的复印件

- Plan and attainment of (Passed) status of QSB version March 2009. QSB 2009版，计划与目标达成状态 - GM SQ will track those suppliers that have (Passed) QSB in GQTS (2009) / Creativity Team Bid list

(Planned 2010)。GM SQE将在GQTS上追朔这些供应商是否通过了QSB审核/供应商投标清单。

A new supplier or a supplier that doesn’t meet QSB requirements:新供应商或供应商没有符合QSB标准： A formal action plan, including timing, signed by the supplier’s senior leadership to implement the QSB

elements into the supplier’s processes, procedures and controls by APQP Gate 3.一个正式的行动计划，包含时间计划，由供应商总经理签字，以确保其有能力符合QSB要求，在APQP质量阀3之前。

6.

Layered Audits: 分层审核A documented layered audit plan shall exist with a minimum frequency of once

per shift or as agreed per the GM SQE. Non-conformities shall be addressed immediately and corrective action shall be documented. Audit plan shall include multiple levels of management. Site leadership shall conduct and verify compliance to the documented plan. (Refer to QSB Strategies)分层审核，每班一次。不符合项需出具行动计划，审核计划需包含多个管理层。

Containment: 政策All non-conforming and suspect material must be controlled. Method must be clearly

defined. Visual controls should be implemented. All non-conforming material must be segregated and identified. GP12 shall be implemented during launch. Upon request of GM, additional levels of proactive containment may be required. When a problem is reported it is expected that all suppliers implement effective and immediate containment and comply fully with GP-5 requirements otherwise controlled shipping may result. (Refer to QSB Strategies)不符合项以及可疑物料必须得到控制，控制方法，探测方法清晰定义，不符合材料必须隔离并标识，

GP12必须实施，如果GM有要求，前瞻性的措施也应当实施。当一个问题报告了，就说明该问题已得到有效控制，符合GP5的要求，再发生缺陷，将导致受控发运。

Quality Performance Metrics:质量指数 Each Supplier’s Senior Management shall commit to maintain

and continuously improve quality. GQTS (Global Quality Tracking System) monitors performance data for PPM, PRRs, Controlled Shipping Level I and II, Major Assembly Plant Disruptions, ISO/TS16949 and ISO14001 Certifications. Suppliers shall monitor their quality performance, on-line, through GQTS. (Refer to QSB

Strategies)每个供应商质量负责人必须致力于保证并持续改进产品质量，在GQTS上在线监视PPM值，PRR，受控发运等级，关键总成零件突发事件，ISO/TS16949，ISO14001 证书等。

Production Quality: 产品质量All suppliers are required to have effective manufacturing practices and

procedures to ensure a continuous flow of defect free parts into GM production facilities. (Refer to QSB

Strategies)所有供应商需确保具备一个经实践证明的，安全可靠的生产物流线路，来确保没有缺陷样品发送到GM造车工厂。

Current Product Improvement Process (CPIP): 在产零件改进程序Suppliers shall actively participate

in the timely resolution of problems identified by GM’s CPIP. Suppliers shall provide appropriate corrective

action documentation and project status updates as requested. (Refer to QSB Strategies)供应商应积极参加GM的CPIP活动，并提供适当的行动计划，更新，以满足要求。

7.

Supplier shall have the ability to design and install adequate capacity to meet the daily contract requirements in one production day while operating under normal operating conditions and under total customer load.供应商必须设计并安装足够的产能去满足每天的合同产量以及最大的顾客需求量。

Supplier must comply with all requirements of GP9 Run at Rate process including completion of the GM1927-35 run at rate workbook.供应商必须满足GP9审核的要求，并完成GM1927-35工作表。

Suppliers are required to demonstrate their ability to meet GM contractual requirements through both system capacity analysis (Shared Capacity Sheets, Manufacturing System Capacity Estimate) and actual R@R

production to verify accuracy of the analysis.供应商必须有能力证明其完全满足GM的合同要求量，通过产能分析及制造系统分析以及重复再现性生产去验证该产能的准确性。

Supplier shall confirm in writing that all subcontractors supplying parts or services meet all quality and contractual requirements for the manufacturing of the GM contracted components to the GM Tier 1 or VAA/Sequencing.GM的一级供应商需书面确认其分供方的的产品质量，产能等满足GM的生产要求。

8.

Compliance with International Material Data System (IMDS) is required for approved PPAP status.IMDS需得到批准

“GM3660 Commodity Validation Sign-Off” is required for approved PPAP status when supplier is responsible for validation. GM3660需得到批准

Compliance with GMW15862 “Bar Code Content, Format, and Label Requirements for Part Identification, Verification, and Traceability” is required when applicable. CG2503 “Bar Code Label Validation Content and Format Form” is required for approved PPAP status for all new PN’s when a 2-dimensional bar code is specified

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on the part drawing (effective September 1, 2011).条形码以及二维码符合要求

GM1411 PPAP Worksheet is required when submitting for less than approved PPAP status (non-saleable or saleable status).GM1411 PPAP 工作表提交，如果不能完全满足PPAP状态

Refer to “GM Specific Instructions for PPAP 4 Edition” for more information (included in TS16949 Customer Specifics document located at AIAG website). GM PPAP 第4版的要求

These requirements are in addition to the standard AIAG PPAP requirements. 这些要求是AIAG PPAP之外的特殊要求

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Suppliers are required to demonstrate their capability to solve complex problems using advanced problem solving techniques such as the “Red X” system at GM. (Refer to QSB Strategies) 供应商需证明其具备解决复杂问题的能力，使用高级问题解决技巧例如“RED X”系统（参考QSB策略）

10. On-Site support during pre-production and launch: 试生产以及前期造车在线支持Upon

request of SQ or GM Plant, Supplier will provide on-site support during all pre-production build phases and production launch activities. 按照SQE或者GM工厂的要求，前期造车许安排在线服务人员。

Supplier contacts for all shifts: 每个班次供应商联系人Supplier shall designate a specific supplier

representative that will support each of the GM Plant’s shifts. At a minimum the supplier designate should have the responsibility to:供应商许指定在线服务人员，对应GM工程的每个班次，许承担以下职责：

Implement immediate countermeasure to contain discrepant parts and to confirm that defective parts are not

shipped to GM Plant.遏制缺陷零件发运到生产线上

Approve GM Plant’s/SQE’s requests for rework and sort.按照SQE或GM工厂的要求返修以及筛选零件 Coordinate and provide resources to rework and sort parts.协调并提供资源返工及筛选零件

Provide sub-assemblies / components for required repair, related to quality issues.根据相关质量问题，提供返

修零件

Provide clear information regarding any defective parts in-route to GM Plant (how to identify defect,

disposition guidelines).提供缺陷零件清晰信息给GM工厂（例如如何定义缺陷零件，处置方案） Coordinate special delivery of certified OK parts.协调并快递合格零件

Quality data:质量数据 Supplier must provide quality-related data (e.g. historic inspection, first time quality,

and reject data) to GM upon request. This data may be required to determine trends and to root cause quality problems at the GM Manufacturing or Assembly Plant. (Refer to QSB Strategies)供应商需提供质量数据（例如以往检测数据，首次质量问题，报废率）给GM，该数据用以确认问题的方向以及问题产生根源。（参考QSB策略）

11. 一级供应商职责

The tier one supplier is responsible for implementing or enforcing compliance to AIAG & GM requirements for all

components of the assembly including directed buy parts unless otherwise specified by a written agreement from GM Purchasing.一级供应商需承担贯彻并实施AIAG&GM要求的责任，包括所有分零件以及总成零件以及DB件，免除条款需有GM采购的书面同意。 派一名SQE与一级供应商一起协同工作。

GM may choose to assign an SQE to work along with the tier one on selected sub-supplier components.GM会指

12.

The Value Added Assembler is responsible to control and record breakpoint changes resulting from EWO’s,

PPAP level and quality level changes of all incoming material. The Value Added Assembler is responsible to assure that the correct PPAP and design level part is used for the given manufacturing build event (MCB, MVNS, MVS, SSF, SORP, etc).分装商承担由EWO引起的所有来料断点以及管控职责，并保证正确的PPAP零件提供给GM造车。

The Value Added Assembler is not responsible for the PPAP of the individual components, but is responsible for

control of those within their facility. 分装商不承担 单个独立零件的PPAP认可，但对装配设备负责。

Powertrain suppliers must adhere to the Supplier Quality Statement of Requirements Powertrain Addendum.

14.

Suppliers shall have internet access to effectively communicate with General Motors. GM Supplier Quality

procedures and systems can be accessed through the GM SupplyPower web page () and also GQTS (Global Quality Tracking System) web page link below.

()供应商应该具备GQTS帐号并保持与GM的有效沟通。

Suppliers shall have access to the Global Analytical Report Tools (GART) warranty reporting system as appropriate.供应商应适当的链接GART售后报告系统，了解售后状态。

Information regarding Automotive Industry Action Group (AIAG) documents can be found at the following websites. 美国汽车工业行动小组AIAG文件可在以下网站下载 General AIAG http://www.77cn.com.cn Europe Adare http://www.77cn.com.cn/qs/ Brazil IQA http://www.77cn.com.cn.br

15. 信息的要求。

during the Technical Review Meeting.请搜集以下信息，作为一个捆绑文件，并注明“质量”二子，打包放在TR投标资料里，如果有任何问题不明确的，可以联系GM的SQE澄清。

Note: Referenced GM 1927 documents indicate required formats as specified

Supplier Quality Statement of RequirementsRequired Information 要求内容Engineering Identify where the engineering and technical support will be located. 产品在哪制造？ Explain how they communicate with the manufacturing location. 如何获得联系？ When supplier is the Design Owner. 是否承担设计责任？ Explain how the DFMEA is used for continuous improvement and how lessons learned are incorporated.DFMEA 是如何应用的，持续改进以及经验总结是否体现？ ADVP&R Cover Sheet 实验大纲 When required by SOR 实验大纲 Engineering & Technical Support 工程技术支持 Preliminary SFMEA / DFMEA Block Diagram 设计 FMEA Outsourcing of Prototype Include plans for tracking and maintaining responsibility for all prototype tools, parts and Manufacturing (if applicable)软模 quality documentation requirements.软模的制造计划，跟踪以及维护计划。软模的零件，模 制造 具，质量文件 AIAG FMEA

Explanation 解释说明

Reference 参考

Submitted 是否提交

GM 1829

ManufacturingFacilities 设备简介 Identify where the facility is located / DUNS #. For Greenfield/Brownfield specify Sister Plant DUNS # when available. Sister Plant shall be considered as back-up plant in case of Greenfield/Brownfield failure.标识产地，DUNS 号 Describe the facility's experience with supplying to GM and/or other OEMs. 该设备制造其他 零件的经验，也可以是其他主机厂 Describe any modifications required to the facility. Provide layout. For Greenfield/Brownfield site provide production capacity planned 标识设备是否经改造，提供生产布置图，若新建厂 房提供产能图 Has any SQE from GM reviewed the facilities? If so, who and when? For a Greenfield/Brownfield: has any SQE from GM reviewed Sister Plant?设备是否经 GM 评审过 Identify any special manufacturing techniques, test methods or containment procedures utilized. Identify any new manufacturing technologies & training needs for the organization. 列明特殊制 造工艺，实验方法或策略。标明任何新加工技术，培训需求。 Describe in detail what is included in the tooling price. 列明所有报价的模具工装设备 Highlight any concerns relative to timing t

hat may impact providing a quality process/part on time. 用红色显示任何风险时间点 Include potential failures, potential causes and error occurrence prevention/defect outflow detection.包含潜在失效，潜在原因，错误发生预防，缺陷外流阻止 Explain how the PFMEA is used for continuous improvement and how lessons learned are incorporated.解释 PFMEA 是如何应用在持续改进以及经验总结上的 GM1927-2 or equivalent GM1927-37 and AIAG FMEA

Preliminary Process Flow Chart 初始过程流程图 Tooling & Equipment 模具，设 备 Timing Charts 开发时间计划 Preliminary PFMEA 初始 PFMEA

QualityPreliminary Process Control Plan Include error proofing and any part traceability techniques.包含防错以及可追溯技术 初始控制计划 Warranty Plans 产品保证计划 Describe plans to meet IPTV targets. IPTV 目标达成计划 Provide warranty data for similar parts, and plans for error proofing, data analysis & record keeping.提供类似零件的数据，防错措施，数据分析记录等 Provide process defect rate for sister plant in case of Greenfield/Brownfield 提供新建厂房的过 程合格率。 Capability Studies 过程能力研究 Provide capability data on similar parts and tolerances.提供类似零件的过程能力研究以及公 差 Quality Improvement Plans 质量 Include quality data showing current performance, continuous improvement methodology and action plans.包含当前在产零件的质量数据，持续改进方法图表以及行动计划。 改进计划 Gages / Checking Fixtures 检具/ Describe in detail what gages/checking fixtures are planned. 什么样的检具将会被应用 测量支架 End of Line / Functional Testing Describe in detail what continuous compliance testing is planned.持续性能测试计划 性能测试 Describe the manufacturing facilities testing capabilities.设备检测能力 ISO/TS16949 Registration Include proof of registration to GM specific requirements. Maintain certified status in GQTS. TS16949 有效期 If the manufacturing facility does not have registration (suppliers with new facilities), submit registration timeline/implementation plan. 体系号，在 GQTS 上保持有效。新设备的体系注册 计划 Supplier Quality Statement of Review and sign. 回顾以及签字 Requirements 供应商质量 SOR Part-Specific Quality & Process Review and sign (if applicable) 回顾以及签字(如果适用) Statement of Requirements 特定 零件 SOR Quality Systems Basics Describe plans to meet QSB or provide evidence that production currently meets the QSB 质量体系基础 requirements. 列明计划去符合 QSB,或提供证明已经符合 QSB AIAG APQP

GM1925

GQTS

GM1927-3

GM1927-36 GM1927-30

Program Management

Revised 06-Apr-2011

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GM1927-03

Supplier Quality Statement of Requirements Provide a company ov

erview highlighting joint venture relationships, business over time and import experience (if applicable).企业性质，业务范围，出口经验 Provide an organization chart identifying people who will be involved in quality and program management. Launch team remains until GP-12 (GM1920) exit.组织架构图，谁负责 GP12 管 理 Launch Experience 生产经验 Describe new product launches, experiences and lessons learned.描述与新产品有关的开发， 经验，以及经验总结 Training Programs 培训项目 Describe the operator-training program. Are critical operations identified?培训矩阵图，关键 操作工被标识 Team Feasibility Commitment 小 Identify any concerns with any areas of program execution. 列出项目执行上的关注点 组可行性承诺 For a Greenfield/ Brownfield provide signed by CEO/MD letter confirming supplier plans to Commitment Letter 承诺函 setup a production site in a new country 新建厂房 CEO 签字担保。 Organizational Information 组织架构图 GM1920

AIAG APQP Appendix E

Subcontractor Management Describe plan for management of subcontractors (in-house resources/expertise, APQP, etc.). 描述分供方管理计划，APQP Identify proposed component suppliers and/or sourcing plans for subcontractors. 潜在分供方，分供方定点计划 Explain subcontractor capacity and Run @ Rate plans. 分供方产能 Describe plan to manage quality issues related to subcontractors. 分供方质量问题管理 Complex Systems / Subassemblies Describe experience with Complex Systems/Subassemblies. 复杂系统，分包商 Describe supply chain communication process that supports engineering data, customer requirements, scheduling, etc. 供应链沟通，支持工程数据，客户要求，时间计划 Sequencing Describe experience with Build In-line Vehicle Sequence and/or Ship In-line Vehicle Sequence. Describe plan for managing broadcast requirements. Subcontractor Plans 分供方管理 计划

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Powertrain Addendum

Xp=Cp & Xpk=Cpk:

Xp=Pp & Xpk=Ppk:

– Those characteristics where reasonably anticipated variation is unlikely to significantly affect function or performance of the product. Some standard product characteristics may be designated as Documentation Required (DR).

- Those standard characteristics which are important to function and where

reasonably anticipated variation outside of the specification is likely to have moderately negative consequences.

Cleanliness requirements for all parts will be defined in the Product Engineering Statement of Requirement and on the part print drawing. Part and process cleanliness shall be considered during the development of the PFMEA.

Appropriate actions shall be taken during the APQP process as driven by the PFMEA RPNs. The supplier shall use GMW 16037 Test Method to Quantify Cleanliness of Powertrain Components.

Body, Interior, Exterior, Chassis and Electrical Addendum

Mean Shift of the Specifications

For all features Identified on a Component/Assembly GD&T, the combination of process capability (based on CP 1.67) and mean shift with CPK defined below must demonstrate parts to be within tolerance. If a mean shift exists that prevents a supplier from meeting part tolerances with CPK requirements below, tooling must be corrected to enable compliance to specification.

For Key Product Characteristics (KPCs) and Product Quality Characteristics (PQCs). reference GMW 15049 and AIAG PPAP Manual. clauses 2.2.9

If during Product / Process development you believe there will be difficulty meeting the above capability, you MUST immediately notify your Supplier Quality Engineer (SQE) and develop a plan to assure compliance and/or obtain formal written approval to deviate from the capability requirements.

The Component control plan must contain part monitoring requirements as defined in the SOR appendix C1 as well as any additional requirements defined by the supplier and approved by supplier quality.

SGM全球项目中对新建、扩建厂房供应商的一般要求

SGM General Requirements to Greenfield / Brownfield Supplier of Global Program Addendum

对于新建（扩建）厂房的供应商，必须在SQE发出QUAD报告前的归定时间期限内提供以下信息：

For China Green and Brownfield suppliers, the information below should be provided within the required dates to enable the completion of the sourcing recommendation.

1. 提交书面的建厂（扩建）、质量体系认证、通过SGM PSA评审（PPAP前）的计划，包括但不限于下面的内容：

- 是否在国内找合资/合作伙伴，如果是，合资/合作方的公司名称？； - 工厂选址和公司注册成立的最后期限 (仅适用于新建厂供应商)； - 购买/获得土地和厂房完工的最后期限； - 人员招聘和培训

- 非SGM配套供应商需提供国内及申报海外业务的兄弟公司的近期质量表现记录

Provide written plans for construction or procuring a manufacturing facility, quality system certification and

commitment date to pass the Shanghai GM Potential Supplier Assessment (SGM requires for PPAP). The plans should include:

-Will there be a partnership with a Chinese entity? If yes, please identify the entity.

-What is the due date to decide the plant location and company registration (Greenfield only)?

-What is the due date for buying the land for the manufacturing plant? What will be the plant's construction capacity? -What is the schedule for hiring personnel along with the schedule for training personnel?

-Non-SGM suppliers shall provide the quality performance of its quoted location including its global quality performance for the quoting commodity.

2. 海外母公司/总部对国内工厂的详细支持计划（包括人员和时间）。对于仅有设计职能的供应商，需提供支持国内项目的

工程及总成级产品认可计划。

What is the Headquarters' support plan for the local plant (Whom, position, when and length of support)?A Supplier, who has design responsibility, shall provide the plans of engineering support and production validation at the assembly level.

3. 识别国内区别与海外公司在原材料/工装/设备等方面存在的制造工艺差异，提供针对自产或委外加工产品或过程的相应控

制措施，以确保所生产的产品符合全球质量标准。

Provide a manufacturing process gap analysis in material, tooling and equipment of China operations that will not be congruent with the global manufacturing footprint. Define the countermeasures to either in-house or outsourcing part/process and assure the unique operations can provide product to the global quality standard.

4. 如果供应商没有按时提交上述计划和承诺，SGM SQE将拒绝推荐该供应商，并且在发出QUAD报告后，不再接受事后补

交。

If the supplier fails to provide the plans and commitments on time, SGM cannot provide a recommendation. If the plans are provided following the recommendation required date, SGM SQE may not reconsider.

5. 新建(扩建)厂房的供应商须确保中国工厂的所有关键工艺与其他区域的供应商工厂完全一致。针对出

于产量或成本考虑的非关键工艺的变差,供应商应进行识别、风险评估和制定相应控制措施,并通知 SGM SQE。

Greenfield (Brownfield) supplier shall ensure that all critical process in China plant is same as that in other regions. Concerning variation in non-critical process taking into account output or cost, supplier shall assess risk upon the variation and take corresponding control measures, as well as inform SGM SQE.

All of the requirements in the Supplier Quality SOR have been reviewed and the compliance to them is fully accepted by supplier, exception made to what is reported in the attachment of Team Feasibility Commitment as feasible (Changes recommended) or not feasible (Design revision required to produce product within the specified requirements).

Commodity / Product Type GM Program / Program Year

Supplier Chief Engineer

(Signature)

Supplier Program Manager

(Signature)

Supplier Chief Engineer / Date (Please print name)

Supplier Program Manager / Date (Please print name)

Supplier Quality Statement of Requirements

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Supplier Quality Statement of RequirementsRevision History – March 3, 2005Section Number Section Description Change

3

General Motors Procedures GM Global Advanced Product Quality Planning (APQP) Manual GM-1927 name revised to GM and Reference Documents Global Supplier Quality Manual GM 1927 Systems and Procedures Access Requirement to use http://www.77cn.com.cn to communicate/collaborate with GM on Advanced Product Quality Planning projects eliminated.

10

Revision History – April 28, 2006Section Number Powertrain Addendum Section Description Change KPC Special Characteristics / Extra Care Changed for PPAP and On-going production Capability Requirements

Revision History – November 15, 2006Section Number Section Description General Motors Procedures and Reference Documents General Motors Procedures and Reference Documents General Motors Procedures and Reference Documents Change Key Characteristics Designation System (KCDS) procedure number changed from GM1804QN to GMW 15049 ITEZ1401H – KCDS Manual for ITDC Application Removed

3

3

Added: GM Seat Appearance Development Guide

3

Powertrain Addendum Body, Interior, Exterior Addendum

Section 1: Requirements

Key Characteristics Designation System (KCDS) procedure number changed from GM1804QN to GMW 15049 Section added

All Sections

Revision History – February 15, 2007Section Number SGM General Requirements Section Description Change Section added All Sections

Revision History – August 27, 2007Section Number Section Description Change Revised wording for Standard Product Characteristics Powertrain Addendum All Sections

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Supplier Quali

ty Statement of RequirementsRevision History – September 2008Section Number Section Description Change Added 13 Required Quality Information

Revision History – January 2009Section Number Section Description Change Removed: GM Welding Support Manual 3 General Motors Procedures and Reference Documents Wording refinement 9 Tier I Responsibilities Wording refinement 12 QSB

Revision History – July 2009Section Number Section Description Change

3

4

5

Removal includes - Traceability – GM1731 no longer exist, Updated SPO Specific Shipping & Delivery Performance and Packaging / Labeling document location - GMSP Material Library. Adds includes – CQI-9,11,12 (AIAG), QSB GM1927-30 & GM1927-36, GM1927 Added Suffixed GM Procedures & Reference documents, Greenfield Development Assessment GM1927-31, Seat Appearance GM document Documents location added. Part Specific SOR added 1927-03a_name and 1927-16a_name for specific part specific SOR and Part / Process Audits. Verification of Customer Used Features – Added statement AQC symbol should be on the drawing. (GMPT) Inspection Fixtures and Gage Requirements – Removed KPC’s (GMPT) Documentation Required (DR) – Removed This designation shall also be applied to those Quality Planning Requirements characteristics which have been designed by SQ as “pass through” (GMPT requested changes) Inspection Fixtures and Gages Requirements – minor wording change removed & replaced hand apply. Defined PPQP – Preproduction Part Quality Process for the PPO (Pre-Production Operations) Build Shop events doesn’t replace GP-11 managed by GM Engineering and PPO. Part-Specific Quality & Process SOR: Revised and removed “quality & process” Layered Audits - Added wording last sentence “conduct and” expectation that supplier leadership Quality Control Requirements will conduct and verify layered audits – duration and or as per the GM SQE added. Containment – minor wording changes also removed “spill”. Greenfield/Brownfield information has been added. Required Quality Information QSB (Quality Systems Basics) added in the Quality Section Supplier Representative Signatures Required Removed reference to pages in the SOR slight wording changes. Added Commodity / Products, GM Program / Year, Supplier Approver printed name and date supplier approved.

13

Supplier Acceptance Page

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Supplier Quality Statement of RequirementsRevision History – August 2009Section Number Section Description Change

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Quality System Basic Requirement – move from item #12 to item the Quality Planning Quality Planning Requirements Requirements #4. Wording changes and additions to match latest QSB audit version March / Quality System Basic 2009 released and includes suppliers (passed) inputs into GQTS while planned 2010 Creativity Requirements Team Bid list. Systems and Procedures Access Add GQTS (Global Quality Tracking System) and the web link as the required supplie

r assess requirement.

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4, 5, 7, & 8

SGM Specific Requirements

Quality Planning Requirements Added statement Refer to QSB Strategies for those that are shown in QSB / Quality Control Requirements / Advance Problem Solving Requirements / Production Support Requirements SGM General Requirements to Added new line item 5 statement per SGM Supplier Quality. Greenfield / Brownfield Supplier of Global Program Addendum

Revision History – September 2009Section Number Section Description Change Note Reference Only GP-10 Evaluation and Accreditation of Supplier Test Facilities (GM1796) GM no longer does the Lab Accreditations – added to the TS16949 requirements as this is covered in the GM Customer Specific Requirements ISO/TS16949 as per ISO/IEC 17025 through ILAC (International Laboratory Accreditation Cooperation) See GM specific regions for additional requirements.

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ISO/TS 16949 - Quality System Requirements / General Motors Procedures and Reference Documents

Revision History – June 2010Section Number Section Description Change

2

ISO/TS 16949 – Quality System Requirements China Compulsory Certification

Added requirement for compliance to CQI-15 (Welding) and CQI-17 (Soldering).

3

New section added to document. Numbering of remaining sections are increased by one to accommodate new section. Added CQI-15 and CQI-17 to the list of special process assessments. Added Injection Mold Tool Standards, Vendor Tooling Standards for Stamping Dies, and Global Vendor Assembly Tool Design & Construction Specifications to list of procedures.

4

Procedures and Reference Documents Quality Planning Requirements – Part Specific SOR Powertrain Addendum

5

Added “GM1927-3a” wording. Added paragraph for modules with electrical content.

Powertrain Addendum

Added word “only” to statement “Documentation required only for DR characteristics”. Added requirement for GMW 16037 for cleanliness.

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Supplier Quality Statement of RequirementsRevision History – December 2010Section Number Section Description Change

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Tier One Responsibilities

Updated wording pertaining to sub-supplier responsibility deviation requirements. Changes driven by directed-buy policy changes.

Revision History – February 2011Section Number Section Description Change

1

Supplier Quality Base Requirements ISO/TS 16949 Quality System Requirements Quality Planning Requirements GM-Specific PPAP Requirements

Removed wording and instead made reference to GM Standard Terms & Conditions.

2

Added wording for clarification.

5

Clarified wording for Part Specific SOR GM1927-3a for electrical content.

8

Added new section. CG2503 Bar Code Validation Form is new requirement.

Revision History 06-Apr-2011Section Number Section Description Change

8

GM-Specific PPAP Requirements

Revised CG2503 2D Bar Code validation form effective date from May 1st, 2011 to Sep 1st, 2011

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