FMEA潜在失效模式及分析标准表格模版

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潜在的失效模式及效应分析表POTENTIAL 潜在的失效模式及效应分析表POTENTIAL FAILURE MODE(过程PROCESS FMEA)项目名称 Item: 过程责任部门Process Responsibility: 关键日期Key Date: 2009.09.07 车型年/车辆类主要参加人Core Team: QA部QA Dept./模具部Tooling. Dept.; /工程部Eng.Dept. 过程功能要求潜在的失效模式 Process Function Potential Failure Mode Requirements 潜在的失效后果 Potential Effect(S) of Failure 严级重别度 Class Sev 潜在的失效原因/机理 Potential Cause(s)/ Mechanism(s) of Failure 质量部 QA Dept.

工 AND EFFECTS ANALYSIS

序号 NO.

频现行过程预防控制度 Current Process Controls 数 Prevention Occ

现行过程检测控制 Current Process Controls Detection

FMEA编号Number: 页码Page: 准备人Prepared By: FMEA日期Data(编制(orig):2010.01.25 (修订REV): 责任及目标完措施结果Result 难风险严频难成日期优先建议的措施检 Recommended Responsibility 重度检度指数 Action(S) 度数度 & Target Det R.P.N Sev Occ Det . Completion 9 36 NA NA

风险优先指数 R.P.N.

原材料进厂 In-coming Raw Material

原材料规格错误影响零件性能 Material spec is wrong affect parts' capability

供应商送原材料的规格有错 The supplier send the wrong material

每批送货供应商附上材收料员检查送货单质证明书 Material receiver check The supplier submit the quality certification every delivering list shipping 1.IQC按送货单核对原材料规格表 IQC confirm the Raw Material Spec List according to the delivery order. 2.IQC按原材料规格表检查原材料尺寸规格,以每批2卷，每卷3个点检查料厚 IQC check raw material spec according to the Raw Material Spec List,check material's thickness by 3 points per coil,2 生产领料时，操作工和QC对材料进行确认 Operators and QC verify the material in production line.

IQC 检查 IQC Inspection

尺寸检测有误差 measure error

影响后续零件生产 affect parts production next process

供应商送原材料的规格有错 The supplier send the wrong material

送货单标明材料尺寸规格 define the SPEC. of raw-material in the dilivery Bills

移至原材料仓材料转移错误 Move Material to mistake the Store rawmaterial

影响后续零件生产 affect parts production next process

材料标识不明确 Un-clear label

入库前材料上贴来料管理票 set the label on the Raw-material before store. 按照程序要求，材料先进先出。 Frist in first out

存放 Storage

材料生锈 rust of the material

影响后续零件生产 affect parts production next process

1. 材料入库、出库凌乱。 2. 放置周期过长。 1. Un-sequence in and out store. 2. long term store 材料标识不明确 Un-clear label

QC复查在库 re-check the parts in period.

移至生

产线 Move Material to Production Line

材料转移错误 mistake the rawmaterial

影响后续零件生产 affect parts production next process

入库前材料上贴来料管理票 set the label on the Raw-material before store.

生产领料时，操作工和QC对材料进行确认 Operators and QC verify the material in production line. PQC用通止规抽检 PQC check with Pin gauge

P200T 冲压 P200T Stamping

∮6.25±0.15 尺寸超差 is out of tolerance

影响客户装配affect customer assembly

冲孔冲头磨损 The tooling punch wears away

定期维护保养模具 2 maintain the die periodically

1 of 10

潜在的失效模式及效应分析表POTENTIAL FAILURE MODE AND EFFECTS ANALYSIS

(过程PROCESS FMEA)

项目名称 Item: 过程责任部门Process Responsibility: 质量部 QA Dept.车型年/车辆类关键日期Key Date: 2009.09.07FMEA编号Number:页码Page:准备人Prepared By:

工

潜在的失效模式及效应分析表POTENTIAL 潜在的失效模式及效应分析表POTENTIAL FAILURE MODE(过程PROCESS FMEA)项目名称 Item: 过程责任部门Process Responsibility: 车型年/车辆类关键日期Key Date: 2009.09.07 主要参加人Core Team: QA部QA Dept./模具部Tooling. Dept.; /工程部Eng.Dept. 过程功能要求潜在的失效模式 Process Function Potential Failure Mode Requirements 潜在的失效后果 Potential Effect(S) of Failure 严级重别度 Class Sev 潜在的失效原因/机理 Potential Cause(s)/ Mechanism(s) of Failure 质量部 QA Dept.

AND EFFECTS ANALYSISFMEA编号Number: 页码Page: 准备人Prepared By: FMEA日期Data(编制(orig):2010.01.25 (修订REV): 措施结果Result 责任及目标完难风险严频难优先建议的措施成日期检 Recommended Responsibility 重度检度指数 Action(S) 度数度 & Target Det R.P.N Sev Occ Det . Completion

序号 NO.

频现行过程预防控制度 Current Process Controls 数 Prevention Occ

现行过程检测控制 Current Process Controls Detection

风险优先指数 R.P.N.

1.影响客户使用。 2.后续磨削无法装夹 ∮78±0.25 。尺寸超差 1. affect customer is out of tolerance assembly 2. Can not put in the fixture.

1.冲孔冲头磨损 2.模具调试中，送料步距不对 1.The tooling punch wears away 2.Non-conforming stamping step in the tooling adjust process.

1.定期维护保养模具 2.隔离调模品，并要求操作工严格按照操作指导书操作。 1.maintain the die 2 periodically 2. Contain the tooling adjust parts and ask operators follow the WI in the production process.

PQC用卡尺抽检 PQC check with Vernier Caliper

P200T 冲压 P200T Stamping 翻边孔内径过大或者椭圆 flanging hole bigger or smaller

1. 车削后导致 32.549 尺寸超差。 2. 内孔车削后无法满足粗糙度要求。 1. Cause 32.549 out of diemension. 2. Cause the roughness of 32.549 hole out of dimension.

1. 合模高度不对 2. 送料步距不对 1. Non-conforming shutter height. 2. Non-conforming stamping step.

1. 现场放置操作指导书，并且要求操作工严格按照操作指导书操作。 2 2. Set the WI site and ask the operators follow it in the production process.

增加

翻边孔控制尺寸31.8最大并要求操作工按照此尺寸卡尺控制。 8 Add flanging hole diameter 31.8Max and PQC check it with vernier caliper.

翻边高度过低 taller or shorter of the blanging height.

导致车削和磨削后7 尺寸超差。 Cause dimension 7 out of SPEC. after turning and grinding.

合模高度不到位 Non-conforming shutter height.

1. 现场放置操作指导书，并且要求操作工严格按照操作指导书操作。 2 1. Set the WI site and ask the operators follow it in the production process.

增加翻边孔高度尺寸控制 7.5+/-0.3并要求操作工按照此尺寸卡尺控制。 Add flanging hole height 7.5+/-0.3 and PQC check it with vernier caliper

37尺寸超差影响客户使用affect 37 out of dimension customer using

1. 合模高度不到位 2. 来料较薄 1. Non-conforming shutter height. 2. thinner of the material thickness.

1. 现场放置操作指导书，并且要求操作工严格按照操作指导书操作。 2 1. Set the WI site and ask the operators follow it in the production process.

1. 每卷材料上线时，检查材料厚度 1. PQC Check the thickness of material when every coil used.

2 of 10

潜在的失效模式及效应分析表POTENTIAL FAILURE MODE AND EFFECTS ANALYSIS

(过程PROCESS FMEA)

项目名称 Item: 过程责任部门Process Responsibility: 质量部 QA Dept.车型年/车辆类关键日期Key Date: 2009.09.07FMEA编号Number:页码Page:准备人Prepared By:

工

工 AND EFFECTS ANALYSIS

序号 NO.

频现行过程预防控制度 Current Process Controls 数 Prevention Occ

现行过程检测控制 Current Process Controls Detection

FMEA编号Number: 页码Page: 准备人Prepared By: FMEA日期Data(编制(orig):2010.01.25 (修订REV): 责任及目标完措施结果Result 难风险严频难优先建议的措施成日期检 Recommended Responsibility 重度检度指数 Action(S) 度数度 & Target Det R.P.N Sev Occ Det . Completion

风险优先指数 R.P.N.

导致磨削后3.0+/P200T 冲压 0.15尺寸超差。 P200T Stamping 材料厚度超差 Cause the material thickness dimension 3.0+/out of dimension. 0.15 out of SPEC. after grinding.

来料厚度超差 the thickness of rawmaterial out of SPEC.

将来料厚度控制在 3.25+/-0.05。 2 Set the thickness of raw-material 3.25+/0.05。

每卷材料上线时，PQC 检查材料厚度 PQC Check the thickness of material when every coil used.

平面度超差 flatness out of dimension

1.导致磨削后的平面度超差。 2.导致磨削后的材料厚度超差。 1. Cause the flatness afer gr

inding out of dimension. 2.cause the thickness of the part after grinding out of

合模高度不到位 Non-conforming shutter height.

1. 现场放置操作指导书，并且要求操作工严格按照操作指导书操作。 2 1. Set the WI site and ask the operators follow it in the production process.

增加冲压过程中的平面度 0.15控制并且要求QC抽检。 Add flatness control in stamping process and PQC check it in period.

P200T 冲压 60 P200T Stamping

翻边孔与地面拐角过大 bigger radius of the crossing between the flanging and the flatness.

导致磨削后34.5MAX 尺寸超差。 Cause 34.5MAX after grinding out of dimension.

合模高度不到位 Non-conforming shutter height.

1. 现场放置操作指导书，并且要求操作工严格按照操作指导书操作。 2 1. Set the WI site and ask the operators follow it in the production process.

增加冲压过程中的尺寸34.5 控制并且要求QC抽检。 Add 34.5MAX control in stamping process and PQC check it in period.

毛刺过大 larger burrs

影响零件外观及客户使用 affect parts' appearance and customers' usage

冲头或凹模镶块磨损 punch and die insert wears away

定期维护保养模具 maintain the die periodically

操作工目视检查 1pcs/15mins,PQC目视检查 4pcs/h Operator check with E, 1pcs/15mins,PQC check with E,4pcs/h

半成品包装 70 Package in semifinished product

包装错误 Non-conforming packaging

造成零件表面的压伤。 Cause the dent in the surface of the part.

包装方式不明确 Unknown of the packaging methods.

1. 现场放置包装指导书，并且要求操作工严格按照包装指导书包装。 1. Set the PI site and ask the operators follow it after stamping.

传送前PQC确认包装正确后才可以传送。 QC verify the packaging before delivery

3 of 10

潜在的失效模式及效应分析表POTENTIAL FAILURE MODE AND EFFECTS ANALYSIS

(过程PROCESS FMEA)

项目名称 Item: 过程责任部门Process Responsibility: 质量部 QA Dept.车型年/车辆类关键日期Key Date: 2009.09.07FMEA编号Number:页码Page:准备人Prepared By:

工

潜在的失效模式及效应分析表POTENTIAL FAILURE MODE 潜在的失效模式及效应分析表POTENTIAL(过程PROCESS FMEA)项目名称 Item: 过程责任部门Process Responsibility: 车型年/车辆类关键日期Key Date: 2009.09.07 主要参加人Core Team: QA部QA Dept./模具部Tooling. Dept.; /工程部Eng.Dept. 过程功能要求潜在的失效模式 Process Function Potential Failure Mode Requirements 潜在的失效后果 Potential Effect(S) of Failure 严级重别度 Class Sev 潜在的失效原因/机理 Potential Cause(s)/ Mechanism(s) of Failure 质量部 QA Dept.

工 AND EFFECTS ANALYSIS

序号 NO.

频现行过程预防控制度 Current Process Controls 数 Prevention Occ 入库前每卡板贴上传送单核入库单。 set the delivery notes and receipts notes label on the Raw-material before store pallet. 按照程序要求，材料先进先出。 Frist in first out

现行过程检测控制 Current Process Controls Detection

FMEA编号Number: 页码Page: 准备人Prepared By: FMEA日期Data(编制(

orig):2010.01.25 (修订REV): 风险责任及目标完措施结果Result 难建议的措施严频难成日期检优先 Recommended Responsibility 重度检度指数 Action(S) R.P.N 度数度 & Target Det Sev Occ Det . Completion

风险优先指数 R.P.N.

移至半成品区零件转移错误 80 Move to semimistake the part finished area

影响后续零件生产 affect parts production next process

材料标识不明确 Un-clear label

生产领料时，操作工和QC对材料进行确认 Operators and QC verify the material in production line.

存放 Storage

零件生锈 rust of the part.

影响后续零件生产 affect parts production next process

1. 材料入库、出库凌乱。 2. 放置周期过长。 1. Un-sequence in and out store. 2. long term store 材料标识不明确 Un-clear label

QC复查在库 re-check the parts in period.

移至生产线 Move Material 100 to Production Line

材料转移错误 mistake the rawmaterial

影响后续零件生产 affect parts production next process

入库前材料上贴来料管理票 set the label on the Raw-material before store.

生产领料时，操作工和QC对材料进行确认 Operators and QC verify the material in production line.

∮32.549±0.012 尺寸超差is out of tolerance

影响客户装配affect customer assembly

1.车刀磨损 2.零件装夹不到位 1.The lathe tool wears away 2.Non-confroming clamping area

1. 定期维护保养车床 2. 现场放置操作指导书，并且要求操作工严格按照操作指导书操作。 1. maintain the lathe PQC和操作工用气动量仪抽检 2 periodically PQC and operators check with 8 AIR gauge 2. Set the WI site and ask the operators follow it in the production process.

110

机加工 machining

内孔粗糙度不良 Non-conforming of the roughness in the inner hole.

1.影响客户使用。 1. affect customer assembly

1.车刀磨损 1.The lathe tool wears away

定期维护保养车床 2 maintain the lathe periodically

PQC用粗糙度仪抽检 PQC and operators check with roughness machine.

4 of 10

潜在的失效模式及效应分析表POTENTIAL FAILURE MODE AND EFFECTS ANALYSIS

(过程PROCESS FMEA)

项目名称 Item: 过程责任部门Process Responsibility: 质量部 QA Dept.车型年/车辆类关键日期Key Date: 2009.09.07FMEA编号Number:页码Page:准备人Prepared By:

工

工 AND EFFECTS ANALYSIS

序号 NO.

频现行过程预防控制度 Current Process Controls 数 Prevention Occ

现行过程检测控制 Current Process Controls Detection

FMEA编号Number: 页码Page:

准备人Prepared By: FMEA日期Data(编制(orig):2010.01.25 (修订REV): 责任及目标完措施结果Result 难风险建议的措施严频难成日期检优先重度检指数 Recommended Responsibility 度 Action(S) 度数度 & Target Det R.P.N Sev Occ Det . Completion

风险优先指数 R.P.N.

导致磨削后3.0+/0.15尺寸超差。材料厚度超差 Cause the material thickness dimension 3.0+/out of dimension. 0.15 out of SPEC. after grinding.

进刀量过大 longer of the feeding.

现场放置操作指导书，并且要求操作工严格按照操作指导书操作。 1 Set the WI site and ask the operators follow it in the production process.

PQC用千分尺抽检 PQC and operators check with micrometer.

尺寸超差is out of tolerance

影响客户装配affect customer assembly

1.车刀磨损 2.零件装夹不到位 1.The lathe tool wears away 2.Non-confroming clamping area

1. 定期维护保养车床 2. 现场放置操作指导书，并且要求操作工严格按照操作指导书操作。 PQC和操作工用检具抽检。 1. Set the WI site 2 PQC and operators check with and ask the operators gauge follow it in the production process. 2. maintain the lathe periodically

110

机加工 machining

尺寸超差is out of tolerance

影响客户装配affect customer assembly

1.车刀磨损 2.零件装夹不到位 1.The lathe tool wears away 2.Non-confroming clamping area

120

半成品包装包装错误 Package in Non-conforming semi-finished packaging product

造成零件表面的压伤。 Cause the dent in the surface of the part.

包装方式不明确 Unknown of the packaging methods.

1. 现场放置包装指导书，并且要求操作工严格按照包装指导书包装。 1. Set the PI site and ask the operators follow it after stamping.

传送前PQC确认包装正确后才可以传送。 QC verify the packaging before delivery

5 of 10

潜在的失效模式及效应分析表POTENTIAL FAILURE MODE AND EFFECTS ANALYSIS

(过程PROCESS FMEA)

项目名称 Item: 过程责任部门Process Responsibility: 质量部 QA Dept.machining车型年/车辆类关键日期Key Date: 2009.09.07FMEA编号Number:页码Page:准备人Prepared By:

工

工 AND EFFECTS ANALYSIS

序号 NO.

频现行过程预防控制度 Current Process Cont

rols 数 Prevention Occ

现行过程检测控制 Current Process Controls Detection

风险优先指数 R.P.N.

130

移至半成品区零件转移错误 Move to semimistake the part finished area

影响后续零件生产 affect parts production next process

材料标识不明确 Un-clear label

入库前每卡板贴上传送单核入库单。 set the delivery notes and receipts notes label on the pallet before store .

生产领料时，操作工和QC对材料进行确认 Operators and QC verify the material in production line.

140

存放 Storage

零件生锈 rust of the part.

影响后续零件生产 affect parts production next process

1. 材料入库、出库凌乱。 2. 放置周期过长。 1. Un-sequence in and out store. 2. long term store

按照程序要求，材料先进先出。 Frist in first out

QC复查在库 re-check the parts in period.

150

移至生产线 Move Material to Production Line

材料转移错误 mistake the rawmaterial

影响后续零件生产 affect parts production next process

材料标识不明确 Un-clear label

入库前材料上贴来料管理票 set the label on the Raw-material before store.

生产领料时，操作工和QC对材料进行确认 Operators and QC verify the material in production line.

160

倒角 chamfer

倒角大于0.5c the chamfer more than 0.5

影响零件外观 affect parts' appearance

倒角限位移动 the limit away

定期维护保养机床 5 maintain the machine periodically

PQC用投影仪抽检 PQC check with profile projector.

170

半成品包装包装错误 Package in Non-conforming semi-finished packaging product

造成零件表面的压伤。 Cause the dent in the surface of the part.

包装方式不明确 Unknown of the packaging methods.

1. 现场放置包装指导书，并且要求操作工严格按照包装指导书包装。 1. Set the PI site and ask the operators follow it after stamping.

传送前PQC确认包装正确后才可以传送。 QC verify the packaging before delivery

180

移至半成品区零件转移错误 Move to semimistake the part finished area

影响后续零件生产 affect parts production next process

材料标识不明确 Un-clear label

入库前每卡板贴上传送单核入库单。 set the delivery notes and receipts notes label on the pallet before store .

生产领料时，操作工和QC对材料进行确认 Operators and QC verify the material in production line.

6 of 10

潜在的失效模式及效应分析表POTENTIAL FAILURE MODE AND EFFECTS ANALYSIS

(过程PROCESS FMEA)

项目名称 Item: 过程责任部门Process Responsibility: 质量部 QA Dept.车型年/车辆类关键日期Key Date: 2009.09.07FMEA编号Number:页码Page:准备人Prepared By:

工

潜在的失效模式及效应分析表POTENTIAL 潜在的失效模式及效应分析表

POTENTIAL FAILURE MODE(过程PROCESS FMEA)项目名称 Item: 过程责任部门Process Responsibility: 车型年/车辆类关键日期Key Date: 2009.09.07 主要参加人Core Team: QA部QA Dept./模具部Tooling. Dept.; /工程部Eng.Dept. 过程功能要求潜在的失效模式 Process Function Potential Failure Mode Requirements 潜在的失效后果 Potential Effect(S) of Failure 严级重别度 Class Sev 潜在的失效原因/机理 Potential Cause(s)/ Mechanism(s) of Failure 质量部 QA Dept.

工 AND EFFECTS ANALYSIS

序号 NO.

频现行过程预防控制度 Current Process Controls 数 Prevention Occ

现行过程检测控制 Current Process Controls Detection

FMEA编号Number: 页码Page: 准备人Prepared By: FMEA日期Data(编制(orig):2010.01.25 (修订REV): 责任及目标完措施结果Result 难风险建议的措施严频难成日期检优先重度检指数 Recommended Responsibility 度 Action(S) 度数度 & Target Det R.P.N Sev Occ Det . Completion

风险优先指数 R.P.N.

190

存放 Storage

零件生锈 rust of the part.

影响后续零件生产 affect parts production next process

1. 材料入库、出库凌乱。 2. 放置周期过长。 1. Un-sequence in and out store. 2. long term store

按照程序要求，材料先进先出。 Frist in first out

QC复查在库 re-check the parts in period.

200

移至生产线 Move Material to Production Line

材料转移错误 mistake the rawmaterial

影响后续零件生产 affect parts production next process

材料标识不明确 Un-clear label

入库前材料上贴来料管理票 set the label on the Raw-material before store.

生产领料时，操作工和QC对材料进行确认 Operators and QC verify the material in production line.

磨削 210 grinding

粗糙度超差 roughness of the flat out of dimension.

影响客户使用affect customer using

砂轮硬度以及颗粒度不适合。 Non-conforming of the hardness and particle grinding wheel.

选择合适的砂轮并将砂轮规格写入操作指导书 Choose conforming grinding wheel and write it into WI 1. 加工特殊的磨削夹具以减小磁力。 2. 磨削前用切削液洗刷工作台面。 1. Machining special grinding gauge to reduce the magnetic force. 2. Clearn the working flat before production.

生产前，QC和操作工检查砂轮的规格。QC and operators check the Spec. of the grinding wheel.

out of dimension.

影响客户使用affect customer using

1. 磨床磁力过大 2. 磨床工作台有异物 1. Bigger magnetic force of the grinding machine 2. Un-clearn of the working flat.

QC对每盘的零件平面度进行抽检 PQC check the some samples of every plate.

210

磨削 grinding

3+/-0.15尺寸超差 3+/-0.15 out of dimension

影响客户使用affect customer using

车削不到位 more or no enough grinding

1. 现场放置包装指导书，并且

要求操作工严格按照包装指导书包装 QC对每盘的零件进行抽检。 PQC check the some 1. Set the PI site samples of every plate. and ask the operators follow it after stamping.

7 of 10

潜在的失效模式及效应分析表POTENTIAL FAILURE MODE AND EFFECTS ANALYSIS

(过程PROCESS FMEA)

项目名称 Item: 过程责任部门Process Responsibility: 质量部 QA Dept.车型年/车辆类关键日期Key Date: 2009.09.07FMEA编号Number:页码Page:准备人Prepared By:

工

工 AND EFFECTS ANALYSIS

序号 NO.

频现行过程预防控制度 Current Process Controls 数 Prevention Occ

现行过程检测控制 Current Process Controls Detection

风险优先指数 R.P.N.

7+/-0.3尺寸超差 7+/-0.3 out of dimension

影响客户使用affect customer using

车削不到位 more or no enough grinding

1. 现场放置包装指导书，并且要求操作工严格按照包装指导书包装 QC对每盘的零件进行抽检。 PQC check the some 1. Set the PI site samples of every plate. and ask the operators follow it after stamping.

34.5MAX 尺寸超差。 34.5MAX out of dimension 210 磨削 grinding

影响客户使用affect customer using

磨削不到位 no enough grinding

out of dimension

影响客户使用affect customer using

磨床工作台有异物 Un-clearn of the working flat.

磨削前用切削液洗刷工作台面。 Clearn the working flat before production.

QC对每盘的零件进行抽检 PQC check the some samples of every plate.

220

半成品包装包装错误 Package in Non-conforming semi-finished packaging product

造成零件表面的压伤。 Cause the dent in the surface of the part.

包装方式不明确 Unknown of the packaging methods.

1. 现场放置包装指导书，并且要求操作工严格按照包装指导书包装。 1. Set the PI site and ask the operators follow it .

传送前PQC确认包装正确后才可以传送。 QC verify the packaging before delivery

230

移至半成品区零件转移错误 Move to semimistake

the part finished area

影响后续零件生产 affect parts production next process

材料标识不明确 Un-clear label

入库前每卡板贴上传送单核入库单。 set the delivery notes and receipts notes label on the pallet before store .

生产领料时，操作工和QC对材料进行确认 Operators and QC verify the material in production line.

240

外协清洗 clean outsource

零件表面未清洗干净影响客户使用affect unclean of the part customer using

供应商对零件表面清洁度要求不明确 unknown of the supplier to the cleaness requiremnent.

采购发图纸给供应商 Purchase publish the drawing to supplier

每批来料QC对清洁度进行检测。 QC check the part cleaness of every lot.

8 of 10

潜在的失效模式及效应分析表POTENTIAL FAILURE MODE AND EFFECTS ANALYSIS

(过程PROCESS FMEA)

项目名称 Item: 过程责任部门Process Responsibility: 质量部 QA Dept.车型年/车辆类关键日期Key Date: 2009.09.07FMEA编号Number:页码Page:

准备人Prepared By:

工

AND EFFECTS ANALYSISFMEA编号Number: 页码Page: 准备人Prepared By: FMEA日期Data(编制(orig):2010.01.25 (修订REV): 措施结果Result 责任及目标完难风险建议的措施严频难成日期检优先重度检指数 Recommended Responsibility 度 Action(S) 度数度 & Target Det R.P.N Sev Occ Det . Completion

序号 NO.

频现行过程预防控制度 Current Process Controls 数 Prevention Occ

现行过程检测控制 Current Process Controls Detection

风险优先指数 R.P.N.

240

外协清洗 clean outsource

零件表面有碰伤影响客户使用affect dent in the surface customer using of the part

包装不合理 non-conforming packaging

与供应商沟通，制订合理包装方式。 Communicate with supplier and make right PI. 入库前每卡板贴上传送单核入库单。 set the delivery notes and receipts notes label on the pallet before store .

每批来料QC对外观和包装进行检测。 QC check the part appearance and packaging of every lot.

230

移至包装区 Move package area

零件转移错误 mistake the part

影响后续零件生产 affect parts production next process

材料标识不明确 Un-clear label

生产领料时，操作工和QC对材料进行确认 Operators and QC verify the material in production line.

260

包装全检 100% sorting and packaging

零件外观项目检查有误 appearance sorting error

影响客户使用affect customer using

操作工对外观要求不明确 unknown of the operator to the appearance requireme

nt.

1. 现场放置全检指导书，并且要求操作工严格按照全检指导书全检 QC对零件进行抽检。 QC check the part with 1. Set the Inspection eyes. Instruction site and ask the operators follow it. 1. 现场放置包装指导书，并且要求操作工严格按照包装指导书包装。 1. Set the Packaging Instruction site and ask the operators follow it. 入库前每卡板贴上传送单核入库单。 set the delivery notes and receipts notes label on the pallet before store . 按照程序要求，材料先进先出。 Frist in first out

260

包装全检 100% sorting and packaging

包装有误 non-conforming packaging

造成零件外观不良 cause the nonconforming of the part appearance

操作工对包装要求不明确 Un-known of the operators the the packaging instruction.

QC对零件进行抽检 QC check the part with eyes.

270

移至成品仓 Move to finished product warehouse

零件转移错误 mistake the part

影响客户使用affect customer using

材料标识不明确 Un-clear label

生产领料时，操作工和QC对材料进行确认 Operators and QC verify the material in production line.

280

存放 Storage

零件生锈 rust of the part.

影响客户使用affect customer using

1. 材料入库、出库凌乱。 2. 放置周期过长。 1. Un-sequence in and out store. 2. long term store

QC复查在库 re-check the parts in period.

送至客户 290 Deliver to customer

零件转移错误 mistake the part

影响客户使用affect customer using

材料标识不明确 Un-clear label

每箱产品贴上成品票。 set the finish notes on every box.

出货时OQC对产品进行确认 OQCcheck the part before delivery.

NA 9 of 10

潜在的失效模式及效应分析表POTENTIAL FAILURE MODE AND EFFECTS ANALYSIS

(过程PROCESS FMEA)

项目名称 Item: 过程责任部门Process Responsibility: 质量部 QA Dept.车型年/车辆类关键日期Key Date: 2009.09.07FMEA编号Number:页码Page:准备人Prepared By:

工

工 AND EFFECTS ANALYSIS

序号 NO.

频现行过程预防控制度 Current Process Controls 数 Prevention Occ

现行过程检测控制 Current Process Controls Detection

FMEA编号Number: 页码Page: 准备人Prepared By: FMEA日期Data(编制(orig):2010.01.25 (修订REV): 责任及目标完措施结果Result 难风险建议的措施严频难成日期检优先 Recommended Responsibility 重度检度指数 Action(S) 度数度 & Target Det R.P.N Sev Occ Det . Completion 审核Checked by 批准Approval by

风险优先指数 R.P.N.

版本 Rev.

A0 A1

变更内容Comment 新制/New 完善并增加位置度的分析

日期 Date 2009.09.07 2010.01.25

准备人Prepared by

10 of 10

潜在的失效模式及效应分析表POTENTIAL FAILURE MODE AND EFFECTS ANALYSIS

(过程PROCESS FMEA)

项目名称 Item: 过程责任部门Process Responsibility: 质量部 QA Dept.车型年/车辆类关键日期Key Date: 2009.09.07FMEA编号Number:页码Page:准备人Prepared By:

工

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