DsubPin-in-PastepresentationDec2009

Pin In paste

D-SUB PIN IN PASTEDecember 2009

Pin In paste

Where does IO-connections stand for?

FCI's I/O connector solutions: high-density high-speed interfaces Applications: networking, storage, and memory, power distribution, media card systems, etc Industry standards: Ethernet, SFF, Infiniband, USB, PCMCIA or HDMI , Compact Flash , SAS, SATA, etc. Custom solutions: Cable assemblies.

Pin in paste presentation D-Sub V.Pulayath Dec. 2009.ppt

Pin In paste

What products is IO Connections comprised of?

More information can be found on a dedicated website at /io Product selector tables; Data sheets; Product presentations; 3D view models& 2D drawings; Product specifications; Distributor inventory information; etcPin in paste presentation D-Sub V.Pulayath Dec. 2009.ppt

Pin In paste

D-SUB PIP– Market segments& ApplicationsCommunication Industrial and Instrumentations

…mainly daughter card applications using D-sub!

Pin in paste presentation D-Sub V.Pulayath Dec. 2009.ppt

Pin In paste

Dsub PiP - Reflow Dsub, a cost saving solutionWhat is Pin In Paste?Pin In Paste is a through hole technology to solder connectors on boards by using a reflow process (SMT) instead of a traditional wave soldering or press-fit.

Product advantagesTime saving:Pin In Paste connectors can be automatically positioned on the board using automatic pick and place processes (vacuum nozzle or gripper) whereas solder to board requires a manual placement. Compared with press-fit, PIP requires no manual additional operation.

Higher quality:Pin In Paste is a more stabilized process all along the time compared with solder to board. Less control time and less re-work time for repairing.Pin in paste presentation D-Sub V.Pulayath Dec. 2009.ppt

Pin In paste

Dsub PiP - Pin In Paste V/s Surface Mount TechnologyWhy Pin In Paste versus Surface Mount Technology? Pin In Paste Dsub connectors at FCI are derived from the solder to board design providing robustness and pre-existing performing true positioning. Surface Mount Technology Dsubs require a specific and complex design in order to achieve performing co-planarity generating higher costs.

Consequence: the average connector price is lower in Pin In Paste than SMT 20% on average.

As the process cost for a Dsub PIP and a SMT is 100% equivalent, the total applied cost for a Pin In Paste is lower than SMT !

Pin in paste presentation D-Sub V.Pulayath Dec. 2009.ppt

Pin In paste

Dsub PiP - Pin In Paste V/s Surface Mount TechnologyWhy Pin In Paste versus Surface Mount Technology?Fast and easy move from a wave soldering/press-fit to a reflow processSurface Mount Technology Dsubs require a specific PCB design No significant re-design of the board for PiP:same lay-out same hole diameters for signal contacts !

Higher robustness in Pin In Paste:Thanks to the through hole pins and metal pegs.

Easier control and repairing possibleAfter reflow visual inspection is easier in PiP than SMT, Easy repairing in PiP

Pin in paste presentation D-Sub V.Pulayath Dec. 2009.pp

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Pin In paste

Dsub PiP– Straight versionStraight versions:Low insertion forceSpecific metal pegs allowing low insertion forces for a full compatibility with automatic pick and place processes.

Enlarged area around the metal peg to avoid paste interaction between the plastic back housing and the PCB.

High temperature plastic compatible with standard reflow process temperatures.

Pin in paste presentation D-Sub V.Pulayath Dec. 2009.ppt

Pin In paste

Dsub PiP– Straight versionStraight version: Three packaging for three processes 1 - Standard tray packaging for manual positioningLow volume applicationsPin Socket Pin count 9 15 25 37 50 D09P24A6RV09LF D15P24A6RV09LF D25P24A6RV09LF D37P24A6RV09LF D50P24A6RV09LF D09S24A6RV09LF D15S24A6RV09LF D25S24A6RV09LF D37S24A6RV09LF D50S24A6RV09LF

2 - Tape and reel packaging and Pick-up cap for vacuum nozzle Higher connector price due to additional high temperature cap.Pin count 9 15 25 D09P24A6RV22LF D15P24A6RV22LF D25P24A6RV22LF D09S24A6RV22LF D15S24A6RV22LF D25S24A6RV22LF 37 50

Medium volume applications

Pin Socket

3 - Tape and reel packaging for pick and place with gripper For medium and high volume applications (lower price than solution 2: no pick-up cap)Pin count 9 15 25 D09P24A6RV12LF D15P24A6RV12LF D25P24A6RV12LF D09S24A6RV12LF D15S24A6RV12LF D25S24A6RV12LF 37 50

Medium& high volume applications

Pin Socket

Note: Female screw lock and threaded insert accessories available.Pin in paste presentation D-Sub V.Pulayath Dec. 2009.ppt

Pin In paste

Dsub PiP– Right angle versionBalancing Weight for stability before reflow.

Large area for vacuum nozzle pick and place

Improved True Positioning of Contacts (heat staking)Pin in paste presentation D-Sub V.Pulayath Dec. 2009.ppt

Pin In paste

Dsub PiP– Right angle versionHigh temperature plastic

2.0± 2.0±0.30 mm

Electrical continuity Grounding path Low Insertion Force Metal pegs (same as straight versions)Pin in paste presentation D-Sub V.Pulayath Dec. 2009.ppt

Pin In paste

Dsub PiP– Right angle versionRight angle version: Two packaging for three processes

Low volume applications

1 - Standard tray packaging for manual positioning15 D15P13A6RV09LF D15S13A6RV09LF D15P33E6RV09LF D15S33E6RV09LF Pin count 25 D25P13A6RV09LF D25S13A6RV09LF D25P33E6RV09LF D25S33E6RV09LF 37 D37P13A6RV09LF D37S13A6RV09LF D37P33E6RV09LF D37S33E6RV09LF 50

9 Pin D09P13A6RV09LF Europe std Socket D09S13A6RV09LF Pin D09P33E6RV09LF US standard Socket D09S33E6RV09LF

2 - Tape and reel packaging for vacuum nozzle and gripper.15 D15P13A6RV12LF D15S13A6RV12LF D15P33E6RV12LF D15S33E6RV12LF Pin count 25 D25P13A6RV12LF D25S13A6RV12LF D25P33E6RV12LF D25S33E6RV12LF 37 D37P13A6RV12LF D37S13A6RV12LF D37P33E6RV12LF D37S33E6RV12LF 50

Medium& high volume applications

9 Pin D09P13A6RV12LF Europe std Socket D09S13A6RV12LF Pin D09P33E6RV12LF US standard Socket D09S33E6RV12LF

Note 1: Female screw lock and threaded insert accessories available. Note 2: 37 pos Delta D PiP recently add

ed to the above range, ready for mass production Note 3: 15, 26 and 44 pos high density Dsub PiP versions are launched now

Pin in paste presentation D-Sub V.Pulayath Dec. 2009.ppt

Pin In paste

Dsub PiP– CompetitorsSMT D-sub connectorsTyco Erni… each supplier has its own footprint and pads: no compatibility drives customers to a sole source situation.

PiP D-sub connectorsAmphenol Harting FCT Erni… Footprint compatible: Multiple sources possible.

Pin In Paste provides standard solutions and compatible footprints!Pin in paste presentation D-Sub V.Pulayath Dec. 2009.ppt

Pin In paste

Dsub signal PiP– Available package for promotionDedicated Dsub Pin-in-Paste section on FCI website Updated Dsub web catalogue Dsub Pin-in-Paste Paper brochure Press Release Sample box Samples through sample room

Pin in paste presentation D-Sub V.Pulayath Dec. 2009.ppt

Pin In paste

Dsub PiP - SummaryFCI offers a large choice of PiP Dsub connectors…Straight and Right angle versions, signal connectors Full power connectors (3W3, 5W5, please consult us) Signal high density right angle socket (15, 26 and 44 pos, please consult us)

… with a large choice of packaging compatible with existing processes at customers…Standard tray for manual positioning, Tape and Reel packaging for vacuum nozzle and gripper.

… to help our customers to significantly reduce the total applied cost of the applications, by avoiding the traditional wave soldering or press-fit operations.15

Pin in paste presentation D-Sub V.Pulayath Dec. 2009.ppt

Pin In paste

THANK YOU

Pin in paste presentation D-Sub V.Pulayath Dec. 2009.ppt

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