粗纱机458A - 图文

TJFA458A型悬锭粗纱机

TJFA458A型悬锭粗纱机

天津宏大纺织机械有限公司

二OO五年八月

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TJFA458A型悬锭粗纱机

目录 页数

1、机型和主要优点 4 2、制造厂家 4 3、制造和使用的行业标准 4 4、主要规格 5 5、导条架 5 6、牵伸 6.1、牵伸型式 6.2、加压摇架 6.3、罗拉 6.4、上罗拉 6.5、皮圈 6.6、上肖 6.7、下肖棒 6.8、集束器 6.9、隔距块 7、锭翼和锭速 8、传动系统 8.1、差速箱 8.2、变速机构 8.3、换向机构 8.4、摆动机构 9、成形装置 10、 升降平衡装置 11、 锥轮皮带复位 12、 润滑系统 13、 粗纱张力控制 14、 关于防细节 15、 清洁系统 16、 巡回式清洁器 17、 配备自停装置 17.1、自停装置 17.2、计长装置 18、 信号灯 19、 轴承 20、 落纱方式 21、 电机及其功能 22、 电磁离合器及其功能 23、 噪音 24、 机器净重 25、 电源 共39页第2页

5 5 5 6 7 7 8 8 8 9 9 9 10 10 10 10 10 10 10 10 10 10 10 11 11 11 11 11 11 11 12 12 13 13 13

TJFA458A型悬锭粗纱机

26、 使用性能和纺纱质量 13 26.1、技术性能 13 26.2、纺纱质量参考指标 13 27、 用户自理件 13 28、 其它 14 29、 变换齿轮的种类及数量 14 30、 备件和工具 15 31、 说明 15 附图：1、Φ406毫米（16″）棉条筒排列图 16

2、Φ508毫米（20″）棉条筒排列图 3、传动系统图 4、地脚图

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TJFA458A型悬锭粗纱机

1.机型和主要优点：

1. 1机型TJFA458A型悬锭粗纱机 1. 2主要优点:

本机是在原FA401、FA401A的基础上，经过不断改进提高而成的第三代悬锭机型。性能稳定，使用可靠，是目前最成熟的国产悬锭粗纱机。主要优点如下： 1功能先进

·采用新型封闭式高速锭翼。

·机电结合式的下龙筋换向机构。动作灵敏、无冒纱现象。 ·采用可编程序控制器（PLC）和变频调速。慢速启动。 ·满纱自动控制。实现定长、定位、定向停车。 ·液晶显示屏。 2高质量

·园盘式张力微调装置,粗纱张力稳定,伸长率小，前后排差异小。 ·完善的吹吸风清洁系统,风压高、风量大、明显减少纱疵。 ·成纱质量好、成形好、毛羽少、细节少。 ·传动平稳，机器振动小。传动部份温升低。 1.2.3适应性广,消耗低

·品种适应性强,适纺纯棉、纯涤、纯粘、及其混纺。纤维长度22-65毫米。 ·额定功率低。主电机为：8.6Kw,全机为：14.6Kw（含巡回式清洁器）额定功率和实际消耗功率均是同类产品最低者。

·锭距：216毫米，在满足成形直径152毫米（6〞）的条件下,全机长度较短，占地面积减少。 1.2.4操作维修方便

·粗纱断头率极低,明显减少接头，和提高运转效率。 ·积极式上下清洁，使清洁工作量减少到最低。 ·主要传动齿轮油浴封闭在车头的齿轮箱内。 ·设备可靠性高、故障率很低，维修量少。 1.2.5选用范围广

·可配置国产、SKF弹簧加压和气动加压、苏逊（suessen）板簧加压四种型式摇架。

·条筒直径适应Φ406毫米（16〞）和Φ508毫米（20〞）两种规格。 ·锭子、筒管采用螺旋齿轮或齿形带传动。 ·压掌有铝压掌和钢压掌。

·罗拉盖板有封闭式和敞开式两种。

·牵伸型式有三罗拉双短皮圈和四罗拉双短皮圈。 ·前、后排不等导纱角或等导纱角。

2. 制造厂家：天津宏大纺织机械有限公司

2.1天津宏大纺织机械有限公司是从天津纺织机械厂分离出来,经改制重组成为经纬纺织机械股份公司的一个子公司，是国内生产粗纱机时间最长、机型最全、实力最强的大型骨干企业。各类粗纱机年生产能力1800多台（216000多锭）。 2.2天津宏大纺织机械有限公司通过国家检测中心ISO9001：2000质量管理体系认证。FA系列悬锭粗纱机是国内首家获得国家纺织机械检测中心出口许可证。 3. FA系列悬锭粗纱机的制造和使用,执行如下行业标准： FZ/T93034-95 棉纺悬锭粗纱机

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TJFA458A型悬锭粗纱机

FZ/T92034-95 棉纺粗纱牵伸下罗拉 FZ/T93033-95 粗纱悬锭锭翼 4. 主要规格

4.1锭距：(毫米) 216

4.2节距：(毫米) 432(每节4锭) 4.3锭数： 96、108、120、（标准120） 4.4卷装(毫米) Φ152X400（6〞X16〞） 4.5牵伸范围(倍) 4.2-12 4.6捻度范围(捻/米) 18.5-80

4.7适纺线密度(tex) 238-1176(4.2-0.85公支) 4.8适纺纤维长度：

4.8.1棉型纤维长度： (毫米) 22-38 4.8.2化学纤维长度： (毫米) 65以下 4.9锭速(转/分) 1200(机械) 4.10车面高度：(毫米) 1400 4.11手向： 左，右手

4.12装机功率(Kw) 14.6（含巡回式清洁器） 4.13机器长度(毫米) 96锭： 12183 108锭： 13479 120锭： 14775 5. 导条架

5.1形式：积极式高架导棉辊

5.2规格：导棉辊为Ф63.5㎜，两端装有密封滚珠轴承，其材料为冷拉无缝钢管，表面经处理光滑不挂花并涂漆。

5.3适用棉条筒直径：Ф16″（Ф406㎜）或Ф20″（Ф500㎜） 5.4导棉辊排数：Ф406㎜棉条筒 用5列导棉辊 Ф508㎜棉条筒 用6列导棉辊 5.5机宽（包括棉条筒占地） 粗纱机机身宽度：965㎜ 用Ф406㎜棉条筒 排4排 机宽：3705或3405㎜ 用Ф508㎜棉条筒 排5排 机宽：4302㎜

5.6每锭设有一个分棉叉 6.牵伸

6.1牵伸形式：设计有三罗拉双短皮圈和四罗拉双短皮圈两种牵伸形式，供选用。但四罗拉牵伸适纺纤维长度一般至51毫米；三罗拉牵伸可适纺65毫米。

6.2加压摇架

6.2.1摇架：可配用国产、SKF弹簧加压或气动加压及Suessen板簧加压四

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TJFA458A型悬锭粗纱机

Model TJFA458A Fly Frame

Tianjin Hongda Textile Machinery Co., Ltd.

The People’s Republic Of China

August, 2003

Contents

1. Model and main advantages. 2. Manufacturer.

3. The profession standards for manufacturing and operation. 4. Main specifications 5. Feeding creel 6. Drafting system. 6.1. Type.

6.2. Weighting arm. 6.3. Bottom roller. 6.4. Top roller. 6.5. Aprons.

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TJFA458A型悬锭粗纱机

6.6. Top apron cradle.

6.7. Bottom apron nose bar 6.8. Condensers. 6.9. Distance clips 7. Flyer and its speed. 8. Main driving system. 8.1. Differential box

8.2. Variable speed mechanism. 8.3. Reversing mechanism. 8.4. Swing motion. 9. Builder.

10. Lifting and balancing device.

11. Automatic cone drum belt resetting device. 12. Lubricating system.

13. Controlling the roving tension.

14. Roving irregularity preventing device. 15. Self-cleaning system. 16. Reciprocating cleaner.

17. Electrical Auxiliary devices. 17.1. Stop motion. 17.2. Meter counter. 18. Signal lamp. 19. Ball bearing. 20. Doffing.

21. Motors and its functions.

22. Electromagnetic clutch and its functions. 23. Noise.

24. Net weight of machine. 25. Power.

26. Operation performances and roving quality. 26.1. Technical performances.

26.2. Reference targets of roving quality. 27. Accessories to be prepared by user’s. 28. Others.

29. The kinds and number of change gear. 30. Spare parts and tools. 31. Notes.

Attached drawings:

1. Arrangement for can of Φ406mm (Φ16〞). 2. Arrangement for can of Φ508mm (Φ20〞). 3. Gearing Diagram. 4. Foundation plan.

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TJFA458A型悬锭粗纱机

1. Model and main advantages. 1.1.Model TJFA458A Fly Frame. 1.2.Main advantages.

Model TJFA458A Fly Frame is the suspension type Fly Frame of 3rd generation which is based on Model FA401and Model FA401A through bring about steady improvements. Now, it is the ripest suspension type Fly Frame in China with stable mechanical property and high reliability. The main advantages is as following:

1.2.1. Advanced technology and functions.

. Newly developed high-speed closed type flyer.

. Combined mechanical and electrical builder is adopted with sensitivity and preventing package shoulder collapse. . With PLC and inverter, soft start.

. Auto-control at full package. Roving stop at set length/position/direction. . Display by liquid crystal. 1.2.2. High-quality production.

. Winding tension compensating device of disc type with stable roving tension so that lessening the elongation percentage of roving and its difference between front and back rows.

. Perfect cleaning system with high wind pressure and large air flow.

. High-quality roving production with good package, low hairiness and minimizes thin place.

. Stable running and low vibration. . Low heat-up at driving locations. 1.2.3. Versatile and low consumption.

. Suitable for processing cotton, polyester, rayon and their blends from staple 22 to 65mm.

. Low rated power. Main motor of 8.6KW and total 14.6KW(120S) including traveling clearer. It is min. in the similar kinds of fly frame.

. Spindle gauge of 216mm. Floor space is minimum at package of Φ152mm (6″). 1.2.4. Ease of operation and maintenance.

. Roving breakage is very low for obvious decreasing the roving piece-ups and raising the running efficiency.

. Top and bottom clearer with positive intermittent revolying clearer with comb for

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TJFA458A型悬锭粗纱机

minimizing the cleaning labour.

. Main driving gears of the headstock are oil bathed in gear box. . Low troubles for less maintenance. 1.2.5.Versatile options.

. Four types pendulum arm are equipped with the machine at option. . Suitable dia. of sliver can Φ406mm (16″) or Φ508mm (20″). . Driving of spindle and bobbin with helical gears or timing belts. . Presser with aluminum alloy or steel.

. Cover of top roller with closed type or open type.

. Drafting system with 3-roller or 4 roller double short apron. . Level or non-level flyers in front and rear row at option. 2. Manufacturer.

Tianjin Hongda Textile Machinery Co., Ltd.

2.1.Tianjin Hongda Textile Machinery Co., Ltd. Which was separated from Tianjin Textile Machinery Works is a subsidiary co. of Jingwei Textile Machinery Co., Ltd. Through reorganization. It is the largest and strongest manufacturing enterprice of Fly Frame in China. The capacity of various Fly Frame has reached more than 1400 sets / annual (168000 spindles / a).

2.2. The quality system of Tianjin Hongda Textile Machinery Co., Ltd. has been obtained ISO9001:2000 certification by National Inspection Center. FA series suspension type Fly Frame first gained the Export Licence in China which is issued by National Textile Machinery Inspection Center.

3. Manufacturing and operation of FA series suspension type Fly Frame carry out the profession standards as following:

FZ/T93034-95 Cotton Fly Frame of suspension type. FZ/T92034-95 Bottom Roller of cotton Fly Frame.

FZ/T92033-95 Suspension type Flyer of cotton Fly Frame. 4. Main specifications.

4.1. Spindle gauge (mm). 216

4.2. Staff (mm). 432 (4s/per staff)

4.3. Spindle series. 96, 108, 120 (standard) 4.4. Full package (mm) Φ152×400 (Φ6″×16″) 4.5. Drafting range (times) 4.2—12 4.6. Twist range (T/M) 18.5—80

4.7. Adaptable counts (tex) 238—1176(Nm4.2—Nm0.85) 4.8. Staple length (mm).

4.8.1. Cotton type fibre: 22—38 4.8.2. Chemical fibre: less than 65

4.9. Flyer speed(r/min): 1200(Mechanical) 4.10. Hight of roller beam(mm): 1400

4.11. Orientation: R or L hand

4.12. rated power(KW): (including travelling clearer) 14.6 4.13. Machine length (mm): 96s 12183

108s 13479

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TJFA458A型悬锭粗纱机

120s 14775

5. Feeding creel.

5.1. Type: Gantry creel with positive driving.

5.2. Specification: dia. of feeding roller isΦ63.5mm which is made of cold-drawing

seamless steel tube. With ball bearing at either end of it. The surface is treated by special procedure, which made it smooth. 5.3. Adaptable sliver can:

Dia. Φ16″ (Φ406mm) Dia. Φ20 ″(Φ508mm) 5.4. No. of rows to feed roller.

For Φ406mm sliver can: 5 rows. ForΦ508mm sliver can: 6 rows. 5.5. Machine width (including sliver can). Headstock width : 965mm

ForΦ406mm sliver can: Machine wide 3705 or 3405 mm with 4 rows. ForΦ508mm sliver can: 4302 mm with 5 rows. 5.6. Each spindle is equipped with a sliver separator. 6. Drafting system.

6.1.Type: 3-roller double short apron or 4-roller double short apron at option. The spinning staple length of 4-roller drafting system is up to 51mm and 3-roller version can be up to 65mm. 6.2. Weighting arm.

6.2.1. Type: There are four types of weighting arm can be equipped. i. e. Chinese、spring or pneumatic weighting arm of SKF and Suessen weighting arm at option. Type Model Drafting 3-roller drafting system 4-roller drafting system Chinese YJ4-190 YJ4-190×4 SKF spring weighting PK1500-0962604 PK1500-0001938 SKF pneumatic weight PK5025-1259471 PK5025-1259472 Suessen HP-A410 HP-A410 Note: 1. To be equipped with the pendulum arm of SKF or Suessen. Top rollers、top apron cradle and distance clips are delivered. 6.2.2 Weight: (N/2 spls) Bottom roller Drafting 3-rollers drafting 4-roller drafting Ⅰ 200, 250, 300 90, 120, 150 Ⅱ 100, 150, 200, 150, 200, 250 Ⅲ 150, 200, 250 100, 150, 200 Ⅳ 100, 150, 200 6.3. Bottom roller. 6.3.1. Dia. of bottom roller (mm) Bottom roller Drafting 3-rollers drafting 4-roller drafting Ⅰ 28 28 Ⅱ 25 (Knurled) 28 Ⅲ 28 25 (Knurled) 共39页第20页

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